Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check windscreen and rear window wiper blade
position/wear●●●●●
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment
locks, cleanliness and lubrication of linkage●●●●●
Visually inspect conditions and wear of front and rear disc
brake pads and integrity of pad wear indicator●●●●●●●●●●
Visually inspect condition of the accessory drive belt(s)(4)●●
Check tension of accessory drive belt (versions without
automatic tensioner)●●
Visually inspect condition of toothed timing drive belt
(excluding 1.3 Multijet 16V version)(4)●●
Check drive transmission idler unit (PTU) oil level (except
2.0 Multijet 4x4 versions)●●
Check oil level of electro-hydraulic actuator and top up, if
necessary (1.6 Multijet versions with dual-clutch automatic
transmission)(2)
●
Check rear differential fluid level (2.0 Multijet 4x4 versions)●●
(4) The maximum mileage is 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. If the vehicle is used in heavy conditions (dustyareas, cold climates, urban driving, long periods of idling), the maximum mileage is 60,000 km. The belt must be replaced every 4 years regardless of the
mileage.
(2) Check to be carried out every year for cars on the road in countries with particularly severe climates (cold countries).
184
SERVICING AND MAINTENANCE
Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Change engine oil and replace oil filter(3)
Replace accessory drive belt/s (4)
Replace toothed timing drive belt (excluding 1.3 Multijet
16V versions) (4)
Replace fuel filter cartridge(5)
●●●
Replace air cleaner cartridge(6)●●●●●
Change the brake fluid (7)
Replace the passenger compartment cleaner(6) (O) (●)
●●●●●
(3) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or message in the instrument panel. In any case, it must never exceed 2 years. Where the car is used mostly in urban settings you need to replace the engine oil
filter every year.
(4) The maximum mileage is 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. If the vehicle is used in heavy conditions (dusty areas, cold climates, urban driving, long periods of idling), the maximum mileage is 60,000 km. The belt must be replaced every 4 years regardless of the
mileage.
(5) If the car runs on fuel with quality below the relevant European specification, this filter should be replaced every 20,000 km
(6) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km.
(7) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(O) Recommended operations
(●) Obligatory operations
NOTE change automatic transmission oil and replace oil filter every 240,000 km.
185
PERIODIC CHECKS
Every1,000 km or before long trips
check and, if necessary, top up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper blades.
Every 3,000 km, check and top up if
required: engine oil level.
DEMANDING USE OF THE
CAR
If the car is used mainly under one of
the following conditions:
law enforcement (or security service),
taxi service;
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Service Schedule:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
186
SERVICING AND MAINTENANCE
AUTOMATIC
TRANSMISSION / TWIN
CLUTCH AUTOMATIC
TRANSMISSION
ACTUATION SYSTEM OIL
4)
The transmission control oil level should
only be checked at a Fiat Dealership.
BATTERY
174) 175) 176)
90)
5)
The battery does not require the
electrolyte to be topped up with distilled
water.
A periodic check carried out at a Fiat
Dealership is, however, necessary to
check efficiency.
Replacing the battery
If necessary, replace the battery with
another original battery with the same
specifications. Follow the battery
Manufacturer’s instructions for
maintenance.
USEFUL ADVICE FOR
EXTENDING THE LIFE OF
YOUR BATTERY
Useful advice for extending the life
of your battery
To avoid draining your battery and
make it last longer, observe the
following instructions:
when you park the vehicle, ensure
that the doors, tailgate and bonnet are
closed properly, to prevent any lights
from remaining on inside the passenger
compartment;
switch off all roof lights inside the
vehicle: the vehicle is however
equipped with a system which switches
all interior lights off automatically;
do not keep accessories (e.g. radio,
hazard warning lights, etc.) switched on
for a long time when the engine is not
running;
before performing any operation on
the electrical system, disconnect the
negative battery cable.
If, after purchasing the vehicle, you wish
to install electrical accessories which
require permanent electrical supply (e.g.
alarm, etc.) or accessories which
influence the electrical supply
requirements, contact a Fiat Dealership,
whose qualified staff will evaluate the
overall electrical consumption.
91)
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel (or symbol on the
display) switches on to indicate this. To
carry out this procedure, simply turn the
steering wheel all the way from one end
to the other or drive in a straight line for
about a hundred metres.
IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing its
capacity and efficiency at start-up. The
battery is also more prone to the risk of
freezing (at temperatures of -10°C).
Refer to the "Vehicle inactivity"
paragraph in "Starting and driving"
chapter if the vehicle is left parked for a
long time.
WARNING
166) Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of
fire.
167) Be very careful when working in the
engine compartment when the engine is
hot: you may get burned.
168) If the engine oil is being topped up,
wait for the engine to cool down before
loosening the filler cap, particularly for
vehicles with aluminium cap (where
provided). WARNING: risk of burns!
195
169)The cooling system is pressurised. If
the cap needs replacing, do so with
another original or the effectiveness of the
system may be compromised. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.
170) Do not travel if the windscreen
washer reservoir is empty: using the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
171) Some commercial additives for
windscreen washer fluid are flammable.
The engine compartment contains hot
components which may start a fire.
172) Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
173) The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral-based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
174) Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
175) Using the battery with insufficient fluid
irreparably damages the battery and may
cause an explosion.
176) When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
IMPORTANT
85) Be careful not to confuse the various
types of fluids while topping up: they are
not compatible with each other! Topping up
with an unsuitable fluid could severely
damage your vehicle.
86) The oil level must never exceed the
MAX. mark.
87) Always top up using engine oil of the
same specifications as that already in the
engine.
88) PARAFLU
UPanti-freeze is used in the
engine cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU
UP
cannot be mixed with any other type of
fluid. If this happens, do not start the
engine under any circumstances and
contact a Fiat Dealership.
89) Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
90) If the vehicle must remain unused for a
long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.
91) Incorrect installation of electric and
electronic devices may cause severe
damage to your car. After purchasing your
vehicle, if you wish to install any
accessories (e.g. anti-theft, radio phone,
etc.), go to a Fiat Dealership, which will
suggest the most suitable devices and
advise you whether a higher capacity
battery needs to be installed.
IMPORTANT
3) The used engine oil and the filter that has
been replaced contain substances that are
harmful to the environment. To change the
oil and filters, we advise you to contact a
Fiat Dealership.
4) Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to contact a
Fiat Dealership to have the fluid changed.
5) Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact a Fiat
Dealership.
196
SERVICING AND MAINTENANCE
EXHAUST SYSTEM
178) 179)
98)
Adequate maintenance of the engine
exhaust system represents the best
protection against leaks of carbon
monoxide into the passenger
compartment.
AUTOMATIC
TRANSMISSION
99)
Use only a gearbox fluid with the same
characteristics as those indicated in the
"Fluids and lubricants" table (see
"Technical specifications" chapter).
WARNING
177)The air intake system (air cleaner,
rubber hoses, etc.) can be a protection in
the case of blowbacks from the engine. DO
NOT REMOVE this system unless you
need to carry out repair or servicing
operations. Before starting the engine,
ensure that the system has not been
removed: failure to observe this precaution
may result in serious injury. 178)
Exhaust emissions are very
dangerous, and may be lethal. They
contain carbon monoxide, a colourless,
odourless gas which can cause fainting
and poisoning if inhaled.
179) The exhaust system may reach high
temperatures and may cause a fire if the
vehicle is parked on flammable material.
Dry grass or leaves can also catch fire if
they come into contact with the exhaust
system. Do not park or use the vehicle in a
place in which the exhaust system might
come into contact with flammable material.
IMPORTANT
92) It is recommended to have the vehicle
serviced by a Fiat Dealership. When
carrying out normal periodic operations and
small servicing interventions personally on
the vehicle, it is recommended to use
suitable equipment, genuine spare parts
and the necessary fluids. Do not carry out
any interventions if you don't have the
necessary experience.
93) Incorrect servicing of the vehicle or
failure to carry out operations or repairs
(when necessary) may lead to more
expensive repairs, damage to other
components or have a negative impact on
the vehicle performance. Have any
malfunction inspected immediately by a Fiat
Dealership. 94)
The vehicle is equipped with fluids
which are optimised or protecting its
performance and life and extending service
intervals. Do not use chemicals for washing
these components since they may damage
the engine, the gearbox or the climate
control system. This damage is not covered
by the vehicle’s warranty. If any component
needs to be washed due to malfunctioning,
use only the specific liquid for that
procedure.
95) An excessive or insufficient amount of
oil inside the base is extremely damaging to
the engine. Make sure it is always at an
adequate level.
96) Always require the use of only
compressor coolants and lubricants
approved and suitable for the specific air
conditioning system fitted on the vehicle.
Some non-approved coolants are
flammable and may explode, with the risk
of injuries. The use of non-approved
coolants or lubricants may adversely affect
system efficiency, leading to expensive
repairs.
97) The air conditioner system contains
coolant under high pressure: to avoid
injuries to people or damage to the system,
any coolant addition or repair that requires
to disconnect the cables must be carried
out by a Fiat Dealership.
200
SERVICING AND MAINTENANCE
Versions1.3 Multijet 1.6 Multijet2.0 MultiJet(*)2.0 MultiJet(**)
Engine code 55266963552603845526308755263088
Cycle DieselDieselDieselDiesel
Number and position of
cylinders 4 in line
4 in line4 in line4 in line
Piston bore and stroke
(mm) 69.6 X 82
79.5 × 80.5 83 × 90.483 × 90.4
Total displacement (cm³) 1248159819561956
Compression ratio 16.8 ± 0.216.5 ± 0.416.5 ± 0.416.5 ± 0.4
Maximum power (EC)
(kW) 70
88 / 84.4
(***)103 / 100(***)103 / 100(***)
Maximum power (EC)
(HP) 95
120 / 115(***)140 / 136(***)140 / 136(***)
corresponding engine
speed (rpm) 3750 3750 3750 4000
Maximum torque (EC)
(Nm) 200 320 350 350
corresponding engine
speed (rpm) 1750 1750 1750 1500
Fuel Diesel for motor vehicles
(EN 590 Specification) Diesel for motor vehicles
(EN 590 Specification)Diesel for motor vehicles
(EN 590 Specification)Diesel for motor vehicles
(EN 590 Specification)
(*) Versions with mechanical gearbox
(**) Versions with AT9 automatic transmission
(***) Version for specific markets
WARNING
189)
Modifications or repairs to the supply system that are not carried out correctly or do not take the system technical specifications into
account can cause malfunctions leading to the risk of fire.
210
TECHNICAL SPECIFICATIONS
WEIGHTS
Weights (kg) 1.4 T-Jet LPG 120 HP 1.4 Turbo MultiAir(°°)1.4 Turbo MultiAir(°)1.6 E.Torq
Unladen weight (with all
fluids,
fuel tank filled to
90% and without
optional equipment) 1320 1320 1430
1275 / 1320
(**)
Payload including the
driver(*)555555 / 540(**)670600 / 555(**)
Maximum permitted
loads(***)
– front axle 1050105011501050
– rear axle 9309001000 900
– total 1875187521001875
Towable loads
– braked trailer 9001200 1200 800
Maximum load on tow
hitch (trailer with brakes) 60
(*****)60
6060
Maximum load on
roof
(****)50 505050
(°°) Manual transmission versions with dual clutch (°) Versions with AT9 automatic transmission
(**) Version for specific markets (*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen car weight increases, thus reducing the specified payload in relation to the maximum
permissible loads.
(***) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or on the load platform within the maximum permitted loads.
(*****) For some versions/markets, trailers cannot be towed so there are no provisions for fitting a tow hook. (****) With carrier rack
215