Page 483 of 571

7-13
7
Maintenance
Maintenance Under Severe Usage and Low Mileage Conditions
The following items must be serviced more frequently on vehicles mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace     I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance 
operationMaintenance intervalsDriving condition
Engine oil and engine oil filterRReplace every 7,500 km or 6 monthsA, B, C, D, E, 
F,   G ,   H ,   I ,   K ,   L
Air cleaner filterRReplace more frequently 
depending on the conditionC,  E
Spark plugs RReplace more frequently 
depending on the conditionA, B, H, I
Steering gear rack, linkage and bootsIInspect more frequently 
depending on the conditionC,  D,  E,  F,  G
Front  suspension  ball  jointsIInspect more frequently 
depending on the conditionC,  D,  E,  F,  G
Disc brakes and pads, calipers and rotorsIInspect more frequently 
depending on the conditionC,  D,  E,  G,  H
Par king  brakeIInspect more frequently 
depending on the conditionC,  D,  G,  H
Driveshaft and bootsIInspect more frequently 
depending on the conditionC,  D,  E,  F,  G,  H,  I 
     
        
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7-14
Maintenance
Severe driving conditions
A:Repeatedly driving short distances of less than 8 km in nor-
mal  temperatures  or  less  than  16  km  in  freezing  tempera-
tures
B:Extensive engine idling or low speed driving for long dis-
tances
C:Driving on rough, dusty, muddy, unpaved, gravelled or salt
spread roads
D:Driving in areas using salt or other corrosive materials or in
ver y  cold  weather
E:Driving in sandy areas
F:Driving in heavy traffic areas over 32°C
G:Driving uphill, downhill, or on mountain roads repeatedly
H:Towing a trailer, or using a camper or roof rack
I:Driving a patrol car, taxi, commercial car or vehicle towing
J:Driving over 140 km/h
K:Driving over 170 km/h
L:Frequently driving in stop-and-go conditions
Maintenance itemMaintenance 
operationMaintenance intervalsDriving condition
Manual transmission fluid (if equipped)REvery 120,000 kmC,  F,  G,  I,  K
Automatic  transmission  fluid  (if  equipped)REvery 100,000 kmA, C, F, G, I
Climate control air filter (if equipped)RReplace more frequently 
depending on the conditionC,  E 
     
        
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7-15
7
Maintenance
EEXXPPLLAANNAATTIIOONN  OOFF  SSCCHHEEDDUULLEEDD  MMAAIINNTTEENNAANNCCEE  IITTEEMMSS
Engine oil and filter
The  engine  oil  and  filter  should  be
changed  at  the  intervals  specified  in
the  maintenance  schedule. If  the
vehicle is being driven in severe con-
ditions,  more  frequent  oil  and  filter
changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts,  cracks,  excessive  wear  or  oil
saturation  and  replace  if  necessary.
Drive  belts  should  be  checked  peri-
odically  for  proper  tension  and
adjusted as necessary.
Fuel filter (cartridge)
A clogged filter can limit the speed at
which  the  vehicle  may  be  driven,
damage  the  emission  system  and
cause  multiple  issues  such  as  hard
starting. If  an  excessive  amount  of
foreign  matter  accumulates  in  the
fuel  tank,  the  filter  may  require
replacement more frequently.
After  installing  a  new  filter,  run  the
engine  for  several  minutes,  and
check  for  leaks  at  the  connections.
We  recommend  that  the  fuel  filter  be
replaced by an authorised HYUNDAI
dealer.
Fuel lines, fuel hoses and con-
nections
Check  the  fuel  lines,  fuel  hoses  and
connections  for  leakage  and  dam-
age. We  recommend  that  the  fuel
lines, fuel hoses and connections be
replaced by an authorised HYUNDAI
dealer.
Va p o u r   h o s e   a n d   f u e l   f i l l e r   c a p
The  vapour  hose  and  fuel  filler  cap
should  be  inspected  at  those  inter-
vals  specified  in  the  maintenance
schedule. Make  sure  that  a  new
vapour  hose  or  fuel  filler  cap  is  cor-
rectly replaced.
When  you  are  inspecting  the
belt, place  the  ignition  switch  to
the LOCK/OFF or ACC position.
CAUTION 
     
        
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7-16
Maintenance
Air cleaner filter
We  recommend  that  the  air  cleaner
filter  be  replaced  by  an  authorised
HYUNDAI dealer.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Cooling system
Check  the  cooling  system  parts,
such  as  radiator,  coolant  reservoir,
hoses  and  connections  for  leakage
and  damage. Replace  any  damaged
parts.
Engine coolant
The coolant  should  be  changed at
the  intervals  specified  in  the  mainte-
nance schedule.
Automatic  transmission  fluid 
Automatic  transmission  fluid  should
not  be  checked  under  normal  usage
conditions.
We  recommend  that  the  automatic
transmission  fluid  be  changed  by  an
authorised  HYUNDAI  dealer  accord-
ing to the maintenance schedule.
Information 
Automatic transmission fluid colour is
basically  red. As  the  vehicle  is  driven,
the  automatic  transmission  fluid  will
begin to look darker. 
This is a normal condition. It does not
need  to  be  replaced  based  on  the
colour change.
The  use  of  a  non-specified  fluid
could  result  in  transmission  mal-
function and failure.
Use  only  specified  automatic
transmission  fluid. (Refer  to
“Recommended  lubricants  and
capacities” in section 8.)
NOTICE
i
Do  not  disconnect  and  inspect
spark  plugs  when  the  engine  is
hot. You may burn yourself.
WA R N I N G     
     
        
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7-17
7
Maintenance
Manual transmission fluid
(if equipped)
Inspect  the  manual  transmission
fluid  according  to  the  maintenance
schedule.
Brake hoses and lines
Visually check for proper installation,
chafing,  cracks,  deterioration  and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake fluid
Check  brake  fluid  level  in  the  brake
fluid  reservoir. The  level  should  be
between “MIN” and “MAX” marks  on
the  side  of  the  reservoir. Use  only
hydraulic  brake  fluid  confor ming  to
DOT 3 or DOT 4 specification.
Parking  brake
Inspect  the  parking  brake  system
including  the  parking  brake  lever  (or
pedal) and cables.
Brake pads, calipers and
rotors
Check  the  pads  for  excessive  wear,
discs  for  run  out  and  wear,  and
calipers for fluid leakage.
Suspension mounting bolts
Check  the  suspension  connections
for  looseness  or  damage. Retighten
to the specified torque. 
     
        
        Page 488 of 571
7-18
Maintenance
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off,  check  for  excessive  free-play  in
the steering wheel.
Check the linkage for bends or dam-
age. Check  the  dust  boots  and  ball
joints  for  deterioration,  cracks,  or
damage. Replace  any  damaged
parts.
Drive shafts and boots
Check  the  drive  shafts,  boots  and
clamps  for  cracks,  deterioration,  or
damage. Replace  any  damaged
parts  and,  if  necessary,  repack  the
grease.
Air conditioning refrigerant/
compressor
Check  the  air  conditioning  lines  and
connections  for  leakage  and  dam-
age. 
     
        
        Page 489 of 571
7-19
7
Maintenance
EENNGGIINNEE  OOIILL
Checking the engine oil level  
1. Be  sure  the  vehicle  is  on  level
ground.
2. Start  the  engine  and  allow  it  to
reach  normal  operating  tempera-
ture.
3. Turn  the  engine  off  and  wait  for  a
few  minutes  (about  5  minutes)  for
the oil to return to the oil pan.
4. Pull the dipstick out, wipe it clean,
and re-insert it fully.
5. Pull  the  dipstick  out  again  and
check  the  level. The  level  should
be between F and L.
•Do not overfill the engine oil.It
may damage the engine.
•Do not spill engine oil, when
adding or changing engine oil. If
you  drop  the  engine  oil  on  the
engine  compartment, wipe  it  off
immediately.
•When you wipe the oil level
gauge, you should wipe it with a
clean  cloth. When  mixed  with
debris, it can cause engine dam-
age.
NOTICE
Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding  the  engine  oil  as  it  may
be hot enough to burn you.
WA R N I N G    
OAD075062L 
     
        
        Page 490 of 571
7-20
Maintenance
If it is near or at L, add enough oil to
bring the level to F.Do not overfill.
Use  a  funnel  to  help  prevent  oil
from being spilled on engine com-
ponents.
Use  only  the  specified  engine  oil.
(Refer  to  “Recommended  lubricants
and capacities” in Chapter 8.)
Checking the engine oil and
filter
We  recommend  that  the  engine  oil
and  filter  be  replaced  by  an  autho-
rised HYUNDAI dealer.
Used  engine  oil  may  cause  irri-
tation  or  cancer  of  the  skin  if
left  in  contact  with  the  skin  for
prolonged periods of time. Used
engine  oil  contains  chemicals
that  have  caused  cancer  in  lab-
oratory animals. Always protect
your  skin  by  washing  your
hands  thoroughly  with  soap
and warm water as soon as pos-
sible after handling used oil.
WA R N I N G    
OAD075063L