Page 265 of 516

WARNINGS
Battery posts, terminals and relatedaccessories contain lead and leadcompounds. Wash hands afterhandling.
The 12V battery is located in the left-handside of the luggage compartment. Removethe door to gain access to the battery.
Your vehicle is fitted with a Motorcraftmaintenance-free battery which normallydoes not require additional water.
Note:After cleaning or replacing thebattery, make sure you reinstall the batterycover or shield.
When a battery replacement is required,you must use a recommendedreplacement battery that matches theelectrical requirements of the vehicle.
Note:Contact an authorized dealer for lowvoltage battery access, testing orreplacement.
To make sure the battery managementsystem works correctly, do not connect anelectrical device ground connectiondirectly to the low voltage battery negativepost. This can cause inaccuratemeasurements of the battery conditionand potential incorrect system operation.
Note:If you add electrical accessories orcomponents to the vehicle, it may adverselyaffect the low voltage battery performanceand durability. This may also affect theperformance of other electrical systems inthe vehicle.
For longer, trouble-free operation, keep thetop of the battery clean and dry.
If you see any corrosion on the battery orterminals, remove the cables from theterminals and clean with a wire brush. Youcan neutralize the acid with a solution ofbaking soda and water.
Because your vehicle’s engine iselectronically-controlled by a computer,some engine control settings aremaintained by power from the low-voltagebattery. Some engine computer settings,like the idle trim and fuel trim strategy,optimize the driveability and performanceof the engine. The clock and radio stationpresets are also maintained in memory bypower from the low-voltage battery. Thesesettings are erased when a techniciandisconnects and connects the low-voltagebattery.
To restore the settings, do the following:
1. Apply the parking brake.
2. Shift into park (P) or neutral (N).
3. Switch off all accessories.
4. Press the brake pedal and start yourvehicle.
5. Run the engine until it reaches normaloperating temperature. While theengine is warming up, complete thefollowing: Reset the clock. See AudioSystem (page 314). Reset the powerwindows bounce-back feature. SeeWindows and Mirrors (page 81).Reset the radio station presets. SeeAudio System (page 314).
6.Allow the engine to idle for at least oneminute.
262
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
MaintenanceE168357
Page 266 of 516

7.Drive the vehicle at least 10 mi (16 km)to completely relearn the idle trim andfuel trim strategy.
Note:If you do not allow the engine torelearn the idle and fuel trim strategy, theidle quality of your vehicle may be adverselyaffected until the engine computereventually relearns the idle trim and fueltrim strategy.
Make sure that you dispose of old batteriesin an environmentally friendly way. Seekadvice from your local authority aboutrecycling old batteries.
If storing your vehicle for more than 30days without recharging the battery, werecommend that you disconnect thebattery cables to maintain battery chargefor quick starting.
CHECKING THE WIPER
BLADES
Run the tip of your fingers over the edge ofthe blade to check for roughness.
Clean the wiper blades with washer fluidor water applied with a soft sponge orcloth.
CHANGING THE WIPER
BLADES
The wiper arms can be manually movedwhen the ignition is off. This allows for easeof blade replacement and cleaning underthe blades.
1. Pull the wiper blade and arm awayfrom the glass. Press the lockingbuttons together.
2. Rotate and remove the wiper blade.
3. Install in the reverse order.
Note:Make sure that the wiper blade locksinto place. Lower the wiper arm and bladeback to the windshield. The wiper arms willautomatically return to their normal positionwhen the ignition is turned on.
Replace wiper blades at least once peryear for optimum performance.
Poor wiper quality can be improved bycleaning the wiper blades and thewindshield.
263
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
MaintenanceE142463 E129990
1
1 2
Page 267 of 516

ADJUSTING THE HEADLAMPS
Vertical Aim Adjustment
The headlamps on your vehicle areproperly aimed at the assembly plant. Ifyour vehicle has been in an accident, thealignment of your headlamps should bechecked by your authorized dealer.
Headlamp Aiming Target
8 feet (2.4 meters)A
Center height of lamp to groundB
25 feet (7.6 meters)C
Horizontal reference lineD
Vertical Aim Adjustment Procedure
1. Park the vehicle directly in front of awall or screen on a level surface,approximately 25 feet (7.6 meters)away.
2. Measure the height of the headlampbulb center from the ground and markan 8 foot (2.4 meter) horizontalreference line on the vertical wall orscreen at this height.
Note:To see a clearer light pattern foradjusting, you may want to block the lightfrom one headlamp while adjusting theother.
3. Turn on the low beam headlamps toilluminate the wall or screen and openthe hood.
4. On the wall or screen you will observea flat zone of high intensity lightlocated at the top of the right handportion of the beam pattern. If the topedge of the high intensity light zone isnot at the horizontal reference line, theheadlamp will need to be adjusted.
5. Locate the vertical adjuster on eachheadlamp. Using a Phillips #2screwdriver, turn the adjuster eitherclockwise or counterclockwise in orderto adjust the vertical aim of theheadlamp. The horizontal edge of thebrighter light should touch thehorizontal reference line.
6.Close the hood and turn off the lamps.
264
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
MaintenanceE142592 E142465 E145594
Page 268 of 516
Horizontal Aim AdjustmentHorizontal aim is not required for thisvehicle and is not adjustable.
REMOVING A HEADLAMP
Note:To remove push pins, use aflat-bladed screwdriver to pull up the centerrelease pin.
1. Make sure the headlamp control is inthe off position and open the hood.
2.Remove the six push pins securing thefront fascia to the front trim cover.
3.Remove the three bumper cover upperscrews using a flat-bladed screwdriver.
4. Remove the push pin at the inboardside of the headlamp you are servicing.
5. Remove the two screws securing theheadlamp using a flat-bladedscrewdriver.
265
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
MaintenanceE159693 E159694
Page 269 of 516

6.Remove the lower three wheel housingfasteners by turning themcounterclockwise.
7.Remove the two outmost front bumpercover lower fasteners, only on the sideof the headlamp you are servicing, byturning them counterclockwise.
8.Separate the front bumper cover fromthe fender by gently pulling the frontbumper cover to the outside of thevehicle 1.2 inches (3 centimeters).
9. From the front of the vehicle, gentlypull the front bumper cover forward 4inches (10 centimeters) by grasping itnext to the headlamp to be servicedand in the lower front of the wheelopening.
10. Gently pull the headlamp assemblyoutward to disengage it from thelower fixing point.
11. Carefully lift the headlamp andremove it from the vehicle.
12. Disconnect the electrical connectorfrom the headlamp assembly bypushing the release tab on theconnector.
266
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
MaintenanceE159695 E159696 E159697 E159698 E159699
Page 270 of 516

CHANGING A BULB
WARNINGS
Switch the lamps and the ignition off.Failure to follow this warning couldresult in serious personal injury.
Bulbs become hot when in use. Letthem cool down before you removethem.
Use the correct specification bulb. SeeBulb Specification Chart (page 268).
Install in the reverse order unless otherwisestated.
Headlamp
Headlamp high beam.A
Headlamp low beam.B
Note:LED headlamps are not serviceable.Have your vehicle checked as soon aspossible.
Headlamp Low Beam
1. Carefully remove the cover.
2. Disconnect the electrical connector.
3.Turn the bulb holder counterclockwiseand remove it.
Note: Do not touch the bulb glass.
Note: You cannot separate the bulb fromthe bulb holder.
Headlamp High Beam
1. Carefully remove the cover.
2. Disconnect the electrical connector.
3.Turn the bulb holder counterclockwiseand remove it.
Note: Do not touch the bulb glass.
Note: You cannot separate the bulb fromthe bulb holder.
LED Lamps
LED lamps are not serviceable. Have yourvehicle checked as soon as possible.
The following lamps are LED:
•Front side marker lamps.
•Front direction indicators.
•Daytime running lamps.
•Side direction indicators.
•Central high mounted brake lamp.
•Rear direction indicators.
•Brake and rear lamps.
Reversing Lamp
1. Carefully remove the luggagecompartment trim panel.
267
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
MaintenanceE222975
AB
Page 271 of 516
2.Turn the bulb holder counterclockwiseand remove it.
3. Press the bulb in and turn the bulbcounterclockwise to remove it.
License Plate Lamp
1. Use a suitable tool, for example ascrewdriver, to carefully remove thelamp.
2. Remove the lamp.
3.Turn the bulb holder counterclockwiseand remove it.
4. Remove the bulb by pulling it straightout.
BULB SPECIFICATION CHART
Replacement bulbs are specified in thechart below. Headlamp bulbs must bemarked with an authorized “D.O.T.” forNorth America to make sure they have theproper lamp performance, light brightness,light pattern, and safe visibility. The correctbulbs will not damage the lamp assemblyor void the lamp assembly warranty andwill provide quality bulb illumination time.
268
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
MaintenanceE145779 E145780 3
2
1
E72789
Page 272 of 516
Trade nameFunction
H7LL*Headlamp high beam (Halogen)
H11LL*Headlamp low beam (Halogen)
LED*Side marker lamp - front
W5W*Park lamp - front
PWY24W*Turn lamp - front
H11*Fog lamp - front
LED*Tail and brake lamp - high series
LED*Tail and brake lamp - low series
921Reverse lamp
LED*Turn lamp - rear - high series
LED*Turn lamp - rear - low series
LED*Side marker lamp - rear
W5WLicense plate lamp
W5W or LED***Trunk lamp
LED*High-mount brake lamp
LED*Side repeater lamp
LED*Interior lamp
*To replace these bulbs, see your authorized dealer.
To replace all instrument panel bulbs, see your authorized dealer.
**If so equipped.
269
Fusion Energi / Fusion Hybrid (CC7) Hybrid Electric Vehicle (HEV)/Plug-In Hybrid Electric Vehicle (PHEV), Canada/United States of America, enUSA, First Printing
Maintenance