2017 CITROEN RELAY check engine light

10
Changing a wiper
blade 169
Bulbs, lighting, changing
bulbs

163-168
V

ery cold conditions protectors

89
Opening the bonnet, stay


139
Under the bonnet


140
Labels / Precautions


182-185
Engines


191-192
Identification markings,
serial number

, paint,
tyres

196
Levels

141-143
●
dipstick,
●

brake fluid,
●


screenwash / headlamp wash


fluid
●

power steering fluid,
●


coolant. W

ater bleed, Diesel filter
145
Particle filter


146
Emission control


34, 153
Checks


144-146
●


battery
,
●
air/passenger compartment filter

,
●

oil filter
,
●

manual gearbox,
●


parking brake,
●


brake discs and pads.
tEcHnIcAL dAtA - M AI nt E n A nc E
Dimensions 186-190, 200-203, 206-207
W
eights
193-195 Engine fuses


159, 162
Location

46drIVInG rEcOMMEndAtIO n S
Observe the driving regulations and remain
vigilant whatever the traffic conditions.
Pay close attention to the traffic and keep
your hands on the wheel so that you are
ready to react at any time to any eventuality.
On a long journey, a break every two hours
is strongly recommended.
In difficult weather, drive smoothly, anticipate
the need to brake and increase the distance
from other vehicles.
driving on flooded roads
We strongly advise against driving on
flooded roads, as this could cause serious
damage to the engine or gearbox, as well as
to the electrical systems of your vehicle. If you are obliged to drive through water:
-

check that the depth of water does not

exceed 15 cm, taking account of waves
that might be generated by other users,
-
deactivate the Stop & Start system,
-

drive as slowly as possible without

stalling. In all cases, do not exceed
6 mph (10 km/h),
-

do not stop and do not switch of
f the
engine.
On leaving the flooded road, as soon as
circumstances allow, make several light
brake applications to dry the brake discs
and
pads.
If in doubt on the state of your vehicle,
contact a CITROËN dealer or a qualified
workshop.
Important!
Never drive with the parking brake applied -
Risk of overheating and damage to the
braking system!
Do not park or run the engine when
stationary in areas where inflammable
substances and materials (dry grass, dead
leaves...) might come into contact with the
hot exhaust system - Risk of fire!
Never leave a vehicle unsupervised with
the engine running. If you have to leave
your vehicle with the engine running, apply
the parking brake and put the gearbox into
neutral.
Starting and switching off

145
Manual gearbox
Have the level checked in accordance with
the manufacturer's servicing schedule.
Good practice
In order to avoid damaging the
electrical units, we strongly advise you
not to use high pressure washing to clean
the engine compartment.
After washing the vehicle dampness, or in
winter, ice may form on the brake discs and
pads: braking efficiency may be reduced.
Make some light brake applications to dry
and de-ice the brakes. Only use products recommended by
CITROËN or products of equivalent quality
and specification.
In order to optimise the operation of units as
important as the braking system, CITROËN
selects and offers specific products.
diesel fuel filter
The Diesel fuel filter is located under the
bonnet, close to the brake fluid reservoir.
If this warning lamp comes on, the
filter must be bled to remove water.
Y

ou can also bleed the fuel filter
regularly, every time the engine oil
is changed.
Bleeding water from the filter
-

Connect a transparent pipe to the head

of the bleed screw 1 .
-

Place the other end of the transparent

pipe in a recipient.
-

Slacken the bleed screw
2. HDi engines uses advanced
technology. All work must be done by
personnel that have had special training,
which can be ensured by going to a
CITROËN dealer or a qualified workshop. -
Switch on the ignition.
-

W
ait until the lift pump stops running.
-
Switch of
f the ignition.
-
T
ighten the bleed screw 2
.
-
Remove, then empty the transparent

pipe and the recipient.
-
Start the engine.
-

Check for the absence of leaks.
7
cHEcKS
Levels and checks

155
refit the filler cap
-
Refit the blue cap to the tank and turn it

a 6
th of a turn clockwise, to its stop.
-

Close the filler flap.
r

estart the engine
-

Switch the ignition on, without starting.
-


W

ait 10 seconds before starting the
engine.
Keep AdBlue
® out of the reach of
children, in its original container.
Never transfer AdBlue
® to another container:
it would loose its purity.
Never dilute the fluid with water.
Never pour the fluid into the Diesel fuel tank.
recommendations on storage
Never store containers or bottles of
AdBlue® in your vehicle.
Freezing of the AdBlue
®
The SCR system includes an AdBlue®
tank heater that ensures operation of
the vehicle in normal conditions.
In exceptional situations, such as when the
vehicle is kept at temperatures below -15°C
(5°F) for a long period, there may be an
emission fault alert related to freezing of the
AdBlue
® additive.
Park the vehicle in an area at a more
moderate temperature for a few hours until
the AdBlue
® becomes a fluid again.
The emissions warning lamp does not go off
immediately, but does so after a few miles
of driving.
Never dispose of AdBlue® fluid bottles
in the household waste.
Place them in a special container provided
this purpose or take them to your dealer.
AdBlue® freezes at about -11°C
(12.2° F) and deteriorates above 25°C
(77°F).
It is recommended that containers and
bottles be stored in a cool area and
protected from direct sunlight.
Under these conditions, the fluid can be kept
for at least a year.
Additive that has been frozen can be used
once it has thawed out in ambient air.
AdBlue®
7
cHEcKS

157
Access to the battery
Unscrew the 6 access cover retaining
screws.
Lift off or remove completely the access
cover.
Press lever 1 downwards to spread the
clamp.
Remove the terminal 2 from the negative (-)
post. The batteries contain harmful
substances such as sulphuric acid and
lead. They must be discarded in accordance
with the provisions of the law and must not,
in any circumstances, be discarded with
household waste.
Take used batteries to a special collection
point.
The charging operation must be carried
out in a ventilated area away from
naked flames or any possible sources of
sparks to eliminate the risk of explosion
and

fire.
Do not attempt to charge a frozen battery: it
must first be thawed to eliminate the risks of
explosion. If the battery has frozen, before
charging it have it checked by a specialist
who will check that the internal components
have not been damaged and that the
container is not cracked, which could mean
that there is a risk of a leak of toxic and
corrosive acid.
Proceed with a slow charge charge at low
current for a maximum pf about 24 hours to
avoid damaging the battery. Before disconnecting the battery, you must
wait for 2 minutes after switching off the
ignition.
Never disconnect a terminal when the
engine is running.
Never charge a battery without first
disconnecting the terminals.
Close the windows and doors before
disconnecting the battery.
After every reconnection of the battery,
switch on the ignition and wait 1 minute
before starting to allow the electronic
systems to be initialised. If slight difficulties
are experienced after this, please contact a
CITROËN dealer or a qualified workshop.
discharged battery
QuIcK HELP
8

160FusesA (amps) Allocation
12 7.5Right-hand dipped headlamp
13 7.5Left-hand dipped headlamp
31 5Engine compartment control unit relay - Dashboard control unit relay (ignition switch +)
32 7.5Cabin lighting (battery +)
33 7.5Battery check sensor on Stop & Start version (battery +)
34 7.5Minibus interior lighting - Hazard warning lamps
36 10Audio system - Air conditioning controls - Alarm - Tachograph - Battery cut-off control unit -

Additional heating programmer (battery +)
37 7.5Brake lamp switch - Third brake lamp - Instrument panel (ignition +)
38 20Central door locking (battery +)
42 5ABS control unit and sensor - ASR sensor - DSC sensor - Brake lamp switch
43 20Windscreen wiper motor (ignition switch +)
47 20Driver's electric window motor
48 20Passenger's electric window motor
49 5Parking sensors control unit - Audio system - Steering mounted controls - Centre and side switch panels -
Auxiliary switch panel - Battery cut-off control unit (ignition switch +)
50 7.5Airbags and pre-tensioners control unit
51 5Tachograph - Power steering control unit - Air conditioning - Reversing lamps - Water in Diesel sensor -
Air
flow sensor (ignition switch +)
53 7.5Instrument panel (battery +)
89 -Not used
90 7.5Left-hand main beam
91 7.5Right-hand main beam
92 7.5Left-hand front foglamp
93 7.5Right-hand front foglamp
Failed fuse

162
Fuses in the engine compartment
Remove the nuts and tilt the box to access
the fuses.
r
efit the cover carefully after checking or
replacing fuses. Fuses
A (amps) Allocation
1 40ABS pump supply
2 50Diesel pre-heat unit
3 30Ignition switch - Starter motor
4 40Fuel heater
5 20/50Cabin ventilation with additional programmable heating
(battery +)
6 40/60Cabin fan maximum speed (battery +)
7 40/50/60 Cabin fan minimum speed (battery +)
8 40Cabin fan assembly (ignition switch +)
9 15Rear 12 V socket (battery +)
10 15Horn
11 -Not used
14 15Front 12 V socket (battery +)
15 15Cigarette lighter (battery +)
16 -Not used
17 -Not used
18 7.5Engine management control unit (battery +)
19 7.5Air conditioning compressor
20 30Screenwash/headlamp wash pump
21 15Fuel pump supply
22 -Not used
23 30ABS electrovalves
24 7.5Auxiliary switch panel - Door mirror controls and folding
(ignition switch +)
30 15Door mirror heating
Failed fuse

212
WEIGHtS And tOWE d LOA d S ( KG )
For more information, refer to your registration certificate.
In each country, it is imperative that the towed loads authorised by
local legislation are complied with. To find out your vehicle's towing
capacities and its gross train weight, consult a franchised dealer.
The maximum authorised speed is reduced when towing (comply
with the legislation in force in your country).
With load transfer, the braked trailer weight can be increased,
on condition that the equivalent of this load is removed from the
vehicle so that the GTW is not exceeded. Warning: towing with a
lightly loaded towing vehicle may have an adverse effect on its road
holding.
The GTW and towed load values indicated are valid up to a
maximum altitude of 1000 metres; the towed load mentioned must
be reduced by 10 % for each additional 1000 metres.
High ambient temperatures may result in a reduction in the
performance of the vehicle in order to protect the engine; when the
ambient temperature is higher than 37 °C, limit the towed weight.
The kerb weight is equal to the weight without load + driver (75
kg) +
fuel tank filled to 90%. Before towing a trailer, check
that:
-

the nose weight on the

towbar ball does not exceed
the value (S) indicated on
the trailer's weights plate,
-

the maximum trailer weight

is less than the value
indicated on the trailer's
weights plate and the Gross
Vehicle Weight (GVW)
does not exceed the value
indicated on the vehicle's
weights plate.
-

in the case of a self-
supporting trailer

, the Gross
Train Weight must not
exceed the value indicated
on the vehicle's weights
plate.
General points
tipper body