Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Driving and Operating 171
a gasoline engine. So, your engine
must crank faster than a gasoline
engine before it will start.
To be sure the engine can turn fast
enough to start, use SAE 10W-40
viscosity engine oil when prevailing
temperatures drop below 0 °C (32 °
F). See the oil quality and oil
viscosity recommendations. Using
the proper viscosity oil will make
starting easier down to -23 °C (-10 °
F). When prevailing temperatures
drop below -23 °C (-10 °F), the
optional engine block heater may be
needed for starting.
Maintenance Items to Aid Cold
Weather Starting
Since the basic principle of diesel
engine ignition is based on
compression, the diesel engine is
somewhat harder to start than a
gasoline engine when the
temperature is below freezing.
To help prevent hard starting
problems, special attention should
be given to following normal
maintenance items:1. Neglecting to have the fuel
filter and water separator
serviced can be one of the
major contributors to hard
starting. If water is permitted to
accumulate in the primary filter,
it will freeze and make starting
the engine impossible.
2. Make sure the fuel tank vent is open.
3. Always refuel at the end of a day's operation. Moisture will
condense in an empty tank;
therefore, the tank should be
filled before leaving the vehicle
standing for an extended
period.
Do not use starting aids in the air
intake system. Such aids can cause
immediate engine damage. See
Fuel for Diesel Engines 0232.
Stopping the Engine
When stopping the diesel engine,
take the following steps: 1. Bring the vehicle to a complete stop.
2. Firmly apply the parking brake. 3. Move the selector lever to the
P position and make sure that
the shift indicator shows P.
4. Allow the engine to idle for approximately 3 minutes.
5. Turn the engine control switch to the ACC or LOCK position.
Do not shut down the engine
immediately after driving the vehicle.
Otherwise, a seizure or other
failures may result.
To prevent the battery from going
dead, turn the engine control switch
to the ACC or LOCK position after
stopping the engine. If you leave the
vehicle for an extended period of
time, place the engine control switch
in the LOCK position.
Let the engine idle for 3 minutes
before shutting off the engine. This
allows the turbocharger to slow
down while keeping the bearings
lubricated.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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176 Driving and Operating
4. Check that the brake lowvacuum warning light is out
and that the vacuum buzzer is
not sounding. It is normal for
the warning buzzer to sound
for a few seconds after the
engine starts. If the light and
buzzer remain on, do not drive
the vehicle until the cause has
been found and corrected.
5. Look at the brake system warning light. It should be out
when the parking brake is
released and the engine is
running. If it stays on, it could
mean that the brake fluid level
is low. Check the brake fluid
reservoir. This condition must
be corrected before moving the
vehicle.
{Warning
To reduce the chance of personal
injury and/or vehicle damage due
to engine overheating, never
leave the engine idling without an
alert driver present. If the engine
(Continued)
Warning (Continued)
should overheat, as indicated by
the engine coolant temperature
gauge, immediate action is
required to correct the condition.
Continued operation of the
engine, even for a short time, may
result in a fire.
For vehicles with a diesel engine,
do not engage the exhaust brake
while the engine is idling as this
may cause engine overheating.
You and others could be seriously
injured.
Avoid Unnecessary Idling of the
Diesel Engine
If the diesel engine idles too long,
the engine coolant temperature will
fall below the operating range. Low
engine operating temperature
causes several conditions that are
harmful to engine operation and life.
Incomplete combustion of fuel in an
engine that is not fully warmed-up
causes crankcase dilution and
forms lacquer and gummy deposits on valves, pistons, and rings. It also
causes rapid accumulation of
sludge within the engine.
Parking over Things
That Burn
{Warning
Exhaust parts and gases become
very hot when the DPF is being
regenerated.
Parking over flammable items
could allow them to touch hot
exhaust parts under your vehicle
and cause them to ignite. Do not
park over papers, leaves, grass
or other things that can burn. You
and others could be seriously
injured.
Keep Flammable Material Away
from the Vehicle
The exhaust pipe is extremely hot
immediately after vehicle operation.
Before parking, make sure the area
is free of flammable material (for
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Driving and Operating 179
Warning (Continued)
or corroded exhaust system or
cab. Do not run the engine in
confined areas (such as garages,
next to a building or near another
stopped vehicles with engine
running) any more than needed to
move the vehicle.
When the vehicle has to be
stopped in an unconfined area
with the engine running for any
more than a few minutes, take the
following steps:. Adjust the heating or cooling
system to force outside air
into the cab.
. With temperature and outlet
selector knob in any
position:
. Set the air selector lever to
the fresh air position.
. Set the fan speed control
knob to the maximum speed
position.
(Continued)
Warning (Continued)
.Keep the exhaust tailpipe
area clear of snow and
other material to help
reduce the buildup of
exhaust gases under the
vehicle.
This is particularly important when
parked in blizzard conditions. You
and others could be seriously
injured.
See Climate Control Systems 0126
and Maintenance Schedule 0345.
Running the Vehicle
While Parked
Caution
To reduce the chance of personal
injury and/or vehicle damage due
to engine overheating, never
leave the engine idling without an
alert driver present. If the engine
(Continued)
Caution (Continued)
should overheat, as indicated by
the engine coolant temperature
gauge, immediate action is
required to correct the condition.
Continued operation of the
engine, even for a short time, may
result in a fire. Do not engage the
exhaust brake while the engine is
idling as this may cause engine
overheating.
Avoid Unnecessary Idling of the
Diesel Engine
If the engine idles too long, the
engine coolant temperature will fall
below the operating range. Low
engine operating temperature
causes several conditions that are
harmful to engine operation and life.
Incomplete combustion of fuel in an
engine that is not fully warmed-up
causes crankcase dilution and
forms lacquer and gummy deposits
on valves, pistons, and rings. It also
causes rapid accumulation of
sludge within the engine.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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192 Driving and Operating
Warning (Continued)
Do not add substances such as
gasoline or diesel fuel to the DEF
tank. You and others could be
seriously injured.
Caution
When opening the DEF tank cap,
be careful not to let dirt or other
foreign matter enter inside the
DEF tank. Intrusion of foreign
matter can cause a clogging of
the filter or affect the quality of
DEF, which may result in a SCR
system failure.
If DEF is spilled on the body or
frame, it may cause generation of
rust, so wipe it off and then rinse
it away with water.
When DEF dries it will leave a
crystalline residue, this condition is
normal. Wash with water or wipe
away the residue to prevent it from
entering the DEF tank. Adding DEF in Cold Weather
DEF freezes at low temperature but
the engine coolant circulates to
thaw the DEF tank and to prevent
DEF from freezing. Vehicle can be
driven normally when DEF is frozen.
If the refill diesel exhaust fluid (DEF)
warning light is on and the
remaining DEF in the DEF tank is
frozen, the warning lights, indicator
lights and restriction will not be
canceled until the DEF thaws even
if the DEF tank is refilled.
It is not recommended parking the
vehicle for long periods with the refill
diesel exhaust fluid (DEF) warning
light on in cold weather. The DEF
gauge will not register correctly
should the DEF freeze in this
condition causing the DEF low level
warning system not to reset when
DEF is added. Take the following
actions to avoid this condition in
cold weather:
1. Refill the DEF as soon as possible after parking the
vehicle. 2. Turn the engine control switch
to the ON position from the
LOCK position.
3. Wait for the warning buzzers and warning lights to turn off.
4. If the buzzer does not stop, return the engine control switch
back to the LOCK position and
add more DEF, and then start
over from step (2) above.
5. Turn the engine control switch to the LOCK position.
The DEF freezes at approximately
−11 °C (12 °F).
In cold weather, when the vehicle is
left without performing these actions
and the DEF tank freezes, the low
DEF level warnings and indicators
may not turn off when DEF is added
until after the tank defrosts.
Make sure to stop the engine before
adding the DEF. See Warning
Buzzers 0101.
When DEF Freezes
Engine coolant circulates through
the DEF tank to thaw it when frozen
and prevent it from freezing while
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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194 Driving and Operating
If the DEF level becomes too low or
incorrect fluid is added to the DEF
tank, the warning buzzer will sound,
warning and indicator lights will
come on and engine power will be
reduced. If you see these warning
and indicator lights, add DEF as
soon as possible or have your
vehicle serviced as soon as
possible.
Continuing to drive for too long after
these lights come on will result in
additional warnings, more engine
power reduction and will eventually
result in a severe vehicle speed
limitation. See“Diesel Exhaust
Fluid (DEF) Low Level Warning” and
“Incorrect Diesel Exhaust Fluid
(DEF)/SCR System Malfunction
Warnings” later in this section.
{Warning
Do not touch the water that
comes out from the muffler. The
water is mildly acidified due to the
action of oxidation catalyst inside
the muffler. In the event that the
(Continued)
Warning (Continued)
fluid does come into contact with
your skin, completely wash it off
with water. You and others could
be seriously injured.
Do not relocate or modify the
exhaust pipe, muffler, DPF, SCR,
or DEF tank, which may affect the
exhaust gas cleaning performance.
If any relocation or modification is
necessary, consult your dealer.
The SCR system continues to
operate for approximately 3 minutes
after the engine control switch is
turned to the "LOCK" position. It is
normal to hear a buzzing type noise
from the DEF supply pump
(mounted on the left side frame rail
behind the cab) during the
shutdown process.
If it is necessary to disconnect the
batteries for any reason, be sure to
wait at least 3 minutes after turning
the engine control switch to the
"LOCK" position. This will allow the SCR system to properly complete
its shutdown processes. See
Winter
Driving 0145.
Diesel Exhaust Fluid (DEF) Low
Level Warning
Diesel Exhaust Fluid (DEF) is a
required fluid for the operation of
your diesel engine just as diesel fuel
is required. To avoid running out of
DEF your vehicle will turn on
warning and indicator lights and
reduce engine power in progressive
stages to encourage adding DEF.
The following is a summary of the
diesel exhaust fluid (DEF) low level
warning lights, indicator lights and
engine power reductions.
Continuing to drive for too long after
these lights come on will eventually
result in a severe vehicle speed
limitation.
These warning and indicator lights
will go out automatically and engine
power will be restored to normal
after the SCR system detects that
the DEF tank is refilled with DEF.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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214 Driving and Operating
Selector Lever
Move the selector lever (2) to make
a shift into each gear position.
Diesel Engine Selector Lever
Gasoline Engine Selector Lever
P (Parking) : Used when the
vehicle is parked or when starting
the engine. The P position is to be
used with the parking brake. The P
and N positions are the two
positions in which the engine can be
started.
R (Reverse) : Used when backing
up the vehicle. Bring the truck to a
complete stop before moving the
selector to the R position.
N (Neutral) : Can be used when
starting the engine, but for safety,
get in the habit of starting the engine in the P position. The N
position is used should it become
necessary to tow your truck.
D (Drive
–Diesel Engine Only) :
The D position is for all normal
forward driving. The system
automatically selects the gear
according to the vehicle speed.
Press the overdrive off switch (3) to
switch to the overdrive ON position
for greater fuel economy.
D6 (Drive D6 Gear –Gasoline
Engine Only) : The D6 position is
for all normal forward driving. The
shifting of 1st - 2nd - 3rd - 4th - 5th -
6th takes place according to the
vehicle speed and accelerator pedal
pressing rate. It is recommended
that this range be used to improve
fuel economy and reduce vehicle
noise.
D4 (Drive D4 Gear –Gasoline
Engine Only) : The D4 position is
when you feel shifting between 4th
and 5th troublesome while climbing
a long hill. Shifting of 1st - 2nd - 3rd
- 4th takes place according to the
vehicle speed and accelerator pedal
pressing rate.
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Driving and Operating 215
2 (Second) :May be used when
driving on downhill roads or when
the engine brake is required. Select
the 2 position at speeds below
40 km/h (25 MPH) when traveling
down a moderate grade. Return the
selector to the D position for normal
driving.
1 (Low) : Used on steep downhill
roads or when strong engine
braking is required. Return the
selector to the D position for normal
driving.
{Warning
When pulling away, always
visually check the position of the
selector lever for safety.
Only push the button for gear
selection when necessary.
Pushing the button unnecessarily
may result in unintended gear
selection.
Never move the selector to the P
position when the truck is in
motion.
(Continued)
Warning (Continued)
Do not run the vehicle with the
transmission in neutral. Not only
will the engine brake not function,
but the transmission will also be
damaged. You and others could
be seriously injured.
When repeatedly shifting between
forward and reverse gears for a
multiple-point turn, firmly press the
brake pedal and confirm that the
vehicle is completely stopped before
operating the selector lever.
For safety reasons, the shift lock
system operates to prevent shifting
of the selector lever to any position
other than P unless the brake pedal
is pressed and the starter switch is
in the ON position. When pulling
away, be sure to keep the brake
pedal pressed as you operate the
selector lever. See Driver
Information Center (DIC) (Diesel
Only) 093, Overdrive Off Light
(Diesel Only) 089, Automatic
Transmission 0204, and
Automatic Transmission Shift
Lock Control Function Check
(Diesel Only) 0285.
Overdrive Off
Overdrive Off Switch
Diesel vehicles have two overdrive
gears (5th and 6th). These two high
speed gears provide increased road
speed, low running noise and
outstanding fuel efficiency.
Take advantage of overdrive
whenever possible.
.
Use the overdrive during normal
driving. When driving down long
downhill roads that require the
engine brake, or when driving on
mountain roads or through city
centers, release the overdrive.
Doing so will reduce the number
of gear changes making the ride
smoother.
. For vehicles with a 3.0L diesel
engine, if your vehicle is
traveling at a speed exceeding
135 km/h (84 MPH), it is not
possible to downshift from 6th
gear to 5th gear.
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Driving and Operating 221
Parking Brake
Parking Brake Lever
{Warning
Although the parking brake
indicator light will come on if the
parking brake is engaged while
the engine control switch is in the
ON position, this does not mean
the parking brake is fully
engaged, so always make sure
the lever is fully pulled up.
Never drive the vehicle with the
parking brake set as this will
cause excessive wear, reduce
parking brake effectiveness and
increase fuel consumption.
Choose a flat place where
stopping and parking are
permitted and where the vehicle
will not obstruct traffic.
Remove all dirt from the vehicle's
light lenses and reflectors to
ensure that the vehicle can be
seen from other vehicles. You and
others could be seriously injured.Avoid parking for long periods with
cargo on the vehicle.
Operation of Parking Brake
The parking brake lever is located to
the right of the driver's seat.
To set the parking brake, completely
stop the vehicle. Then, without
pressing the release button (1), hold
the brake pedal down while pulling
the parking brake lever (2) all the
way up.
The parking brake indicator light in
the instrument panel will come on
when the lever is pulled up. Before
you leave the driver's seat, follow
the steps under
“Parking, or Leaving
Driver's Seat”. See Braking0137.
To release the parking brake, hold
the brake pedal down while pushing
the release button of the parking
brake lever and lower the lever. The
parking brake indicator light in the
instrument panel will go out.
The parking brake indicator light is
designed to remind you if the
parking brake is not released when
the engine control switch is on.
If you notice the parking brake lever
travel has increased over time, this
means the cable adjustment must
be checked by a qualified
technician. Adjustment may be
required due to parking brake shoe
wear. See Control of a Vehicle
0 133.