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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Service and Maintenance 351
Remarks
(1)In case this column is blank,
follow kilometers (miles).
(2) An Emission Control Service.
(3) Initial check at 1 040 km
(650 miles) is required.
(4) See Severe Driving Condition.
(5) A Noise Emission Control
Service.
(6) The California Air Resources
Board has determined that the
failure to perform this maintenance
item will not nullify the emission
warranty or limit recall liability prior
to the completion of vehicle useful
life. GM, however, urges that all
recommended maintenance
services be performed at the
indicated intervals.
Explanation of Complete
Vehicle Maintenance Schedule
(Gasoline Vehicles)
The following is a brief explanation
of each of the services listed in the
preceding Complete Vehicle
Maintenance Schedule for gasoline
vehicles. 1. ENGINE OIL :
Change at
intervals noted below depending
upon driving conditions.
• NORMAL SERVICE - Change
every 12 000 km (7,500 miles) or
12 months whichever occurs first.
• SEVERE SERVICE- Change every
4 800 km (3,000 miles) or 3 months
if you often drive under one or more
of these conditions (a) driving in
dusty areas, (b) frequent idling or
idling for long periods, (c) driving
6 km (4 miles) or less in freezing
weather, or other short trips in cold
weather, where the engine does not
thoroughly warm up. Change oil and
filter as soon as you can after
driving in a dust storm.
2. OIL FILTER : Change at intervals
noted below depending upon driving
conditions.
• NORMAL SERVICE - Change
every 12 000 km (7,500 miles) or
12 months whichever occurs first.
• SEVERE SERVICE- Change every
4 800 km (3,000 miles) or 3 months
whichever occurs first. 3. COOLING SYSTEM SERVICE :
At 24 months or 48 000 km
(30,000 miles) intervals, wash
radiator cap and filler neck with
clean water, pressure test system
and radiator cap for proper pressure
holding capacity, tighten hose
clamps and inspect condition of all
cooling and heater hoses. Replace
hoses if cracked, swollen or
otherwise deteriorated.
Also each 24 months or 48 000 km
(30,000 miles), clean exterior of
radiator core.
4. ENGINE COOLANT :
Every
80 000 km (50,000 miles), drain the
engine coolant by opening the drain
plug at the bottom of the radiator
core, flush and refill the engine
cooling system with a new 50/50
engine coolant solution.
5. AIR CLEANER FILTER : Change
every 48 000 km (30,000 miles).
6. POSITIVE CRANKCASE
VENTILATION (PCV) SYSTEM :
Check that PCV system works
properly. Replace the valve and any
worn, plugged or collapsed hoses
as necessary.
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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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364 Service and Maintenance
conforms to this maintenance
schedule. (Recommended oil: CK-4
(API designations))
4. Fuel Filter :Replace the fuel
filter every 24 000 km (15,000 miles)
or more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
5. Pre-Fuel Filter/Water
separator : Replace the fuel filter
every 24 000 km (15,000 miles) or
more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
6. Air Cleaner Filter : The level of
dirt in the air cleaner element can
be checked against the indicator.
Replace the air cleaner filter when
the multi-information display (MID)
shows "CHECK AIR FILTER".
7. Damage to Air Intake Ducts and
Hoses : Check for damage of air
intake ducts and hoses and that
those are correctly installed every
24 000 km (15,000 miles) or
12 months. Replace or adjust those
if necessary. 8. Drive Belts :
Check belt driving
the fan, alternator or A/C
compressor every 16 000 km
(10,000 miles). Look for cracks,
fraying, wear, and proper tension.
9. Engine Bolt Torques : Loosened
bolts result in lower engine output.
Check and adjust manifold
mounting, and injectors to correct
torque every 80 000 km
(50,000 miles).
10. Rotate Tires : To equalize wear,
rotate tires and adjust tire pressures
every 10 400 km (6,500 miles). See
Tire Rotation 0323.
11. Engine Cooling System : At
12 months or 16 000 km
(10,000 miles) intervals, wash
radiator cap and filler neck with
clean water, pressure test system
and radiator cap for proper pressure
holding capacity, tighten hose
clamps and inspect condition of all
cooling and heater hoses. Replace
hoses if cracked, swollen or
otherwise deteriorated. Have the
hoses replaced by your authorized
dealer. 12. Engine Coolant :
Inspect the
engine coolant every 12 months.
Replace the engine coolant every
24 months, drain the engine coolant
by opening the drain plug at the
bottom of the radiator core, flush
and refill the engine cooling system
with a new engine coolant. Refer to
"Preparing Engine Coolant" in
Engine Coolant 0263. Have the
Engine Coolant replaced by your
authorized dealer.
13. Exhaust System : Check the
complete exhaust system every
16 000 km (10,000 miles). Check
body areas near the exhaust
system. Look for broken, damaged,
missing, or out-of-position parts.
Also inspect for open seams, holes,
loose connections, or other
conditions which could cause heat
build-up at the rear body floor pan,
or could let exhaust fumes seep into
the passenger compartment. Dust
or water in the cabin may indicate a
leak in that area. Required repairs
should be made at once.
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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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390 Technical Data
Fuel injection timing
(static) degree0° Variable 0°
Valve clearance (Between
cam and roller) Both intake and exhaust
valves:
0.15 mm (0.006 in) in cold engine —
Both intake and exhaust
valves:
0.6 mm (0.024 in) in cold engine
Idling speed 576 - 625 r/min 550 r/min 500 - 600 r/min
Fan belt tension New belt: 4 - 6 mm (0.16 -
0.24 in)/212 - 236 Hz
When used: 6 - 8 mm (0.24
- 0.31 in)/181 - 195 Hz —
New belt: 5 - 7 mm (0.20 -
0.28 in)/184 - 206 Hz
When used: 8 - 9 mm (0.31
- 0.35 in)/158 - 170 Hz
Oil filter Replaceable element type Replaceable element type Catridge
Engine oil capacity When changing oil and
filter:
8.2 L (8.7 qt)
*1
When changing oil and filter:
5.7 L (6.0 qt)
*1
When changing oil only: 9.5 L (10.0 qt)*1
When changing oil and
filter:
11.0 L (11.6 qt)
*1
Engine coolant capacity 12.6 L (13.3 qt)*215.0 L (15.9 qt)*219.6 L (20.7 qt)*2
Preheating system Glow plugs—Glow plugs
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Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Technical Data 395
Oil pan drain plug83.3Y(8.5 kgf m/
61.0 lb ft) 25.0
Y(2.5 kgf m/
18.0 lb ft) 83.3
Y(8.5 kgf m/
61.0 lb ft)
Oil filter drain plug 25.0Y(2.5 kgf m/
18.0 lb ft) —
—
Oil filter —30.0Y(3.1 kgf m/
22.0 lb ft) —
Oil filter cartridge ——63.7Y(6.5 kgf m/
47.0 lb ft)
Remarks:
*1see Engine Oil (Gasoline) 0257 orEngine Oil (Diesel) 0251.
Remarks:*2see Engine Coolant 0263.
Remarks:*3see Automatic Transmission Fluid 0260.
Remarks:*4see Rear Axle (Gear Oil Viscosity Chart) 0283 orRear Axle (Oil Level Check) 0283.
Remarks:*5only for vehicles equipped with optional limited slip differential.
Remarks:*6The fuel tank capacity is stated on a metal plate attached to the fuel tank body. Only fill the tank to
95 percent of its capacity; this allows room for the expansion of the fuel.
Remarks:
*7larger capacity batteries 31 (180-930) × 2 can also be used. However, do not mix batteries of different
types and from different makers.