Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
178 Driving and Operating
Engine Exhaust
Engine Exhaust Emissions
Caution (Carbon Monoxide)
{Warning
Do not breathe exhaust gas
because it contains carbon
monoxide, which by itself has no
color or odor. Carbon monoxide is
a dangerous gas. It can cause
unconsciousness and can be
lethal.
Do not keep the engine running
for any length of time in a place
that is poorly ventilated. It is
particularly dangerous to run the
engine in a garage or other indoor
place that could easily fill with
exhaust gases because you could
suffer carbon monoxide
poisoning.
Inspect the exhaust pipe from
time to time. If you notice any
defect (for example, a damaged
joint, or a hole or crack caused by(Continued)
Warning (Continued)
corrosion), have checks and
maintenance performed by the
nearest dealer. Continuing to use
the vehicle without having the
defect repaired would be
dangerous because exhaust
gases could get into the cab and
cause carbon monoxide
poisoning.
If at any time you think exhaust
fumes are entering the cab, have
the cause determined and
corrected as soon as possible.
If you must drive under these
conditions, drive only with all
windows fully open. Prevent
carbon monoxide from entering
the cab. The best way is to keep
the engine exhaust system, cab
and cab ventilation system
properly maintained.
We recommend that the exhaust
system and cab be inspected by
a competent technician:(Continued)
Warning (Continued)
.Each time the vehicle has
an oil change.
. Whenever a change is
noticed in the sound of the
exhaust system.
. Whenever the exhaust
system, underbody or cab is
damaged or becomes
corroded.
To allow proper operation of your
vehicle's ventilation system, keep
the air inlet grille clear of snow,
leaves or other obstructions at all
times. Do not park with the
engine running or idle this vehicle
for more than 10 minutes with the
ventilation system control switch
in the OFF position. Even with the
ventilation system on, running the
engine while parked or stopped
for longer periods of time is not
recommended. Entry of carbon
monoxide into the cab is possible
with a poorly repaired, damaged, (Continued)
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
180 Driving and Operating
Diesel Particulate
Filter
Diesel Particulate Filter (DPF)
The DPF purifies diesel exhaust
gases of particulate matter (PM). PM
is filtered from the exhaust gas and
collected in the DPF. When PM is
collected to the predetermined level
by the engine control module, the
DPF automatically burns the PM in
a process called regeneration.
Regeneration may not be completed
under certain driving conditions.
If this occurs, the multi-information
display (DIC) will provide prompts to
properly complete DPF
regeneration.
The following sections will provide
details on DPF regeneration. Follow
the steps carefully to keep the DPF
in good working order. SeeDriver
Information Center (DIC) (Diesel
Only) 093, Recommended Fluids
and Lubricants 0378, and Engine
Oil (Gasoline) 0257 orEngine Oil
(Diesel) 0251.
{Warning
Exhaust parts and gases become
very hot when the DPF is being
regenerated.
Parking over flammable items
could allow them to touch hot
exhaust parts under your vehicle
and cause them to ignite. Do not
park over papers, leaves, grass
or other things that can burn. You
and others could be seriously
injured.
This content is to restore the
function of the DPF and it is not a
malfunction. However, the check
engine malfunction indicator light
and reduced engine power indicator
light may come on and the power
output may be limited if driving or
power take-off (PTO) operation is
continued for a long time with the
regeneration required warning light
or selectable (switch) regeneration
required warning light (amber/
red) on. This is to prevent the DPF from
being damaged. When operating
PTO during parking, check to
ensure that the regeneration
required warning light or selectable
(switch) regeneration required
warning light (amber/red) on the DIC
is not on.
Engine oil that supports DPF (low
ash oil) is recommended. Use of low
ash oil extends the maintenance
interval of the DPF filter.
Do not modify the DPF or exhaust
pipe. Changing the alignment,
length or diameter of the exhaust
pipe would adversely affect the
exhaust system's exhaust emission
reduction function. If any
modification is necessary to install a
component to the rear of the
vehicle, consult your dealer.
Although the DPF filter automatically
undergoes regeneration (burning of
the accumulated PM) when a
certain amount of PM has
accumulated, driving conditions can
prevent completion of regeneration.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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232 Driving and Operating
Some gasolines contain an octane
enhancing additive called
methylcyclopentadienyl manganese
tricarbonyl (MMT). It is not
recommended to use gasoline
containing MMT. Some gasolines
contain an additive called methyl
tertiary butyl ether (MTBE).
Gasoline containing more than 15%
MTBE should not be used in this
vehicle.
Gasoline containing ethanol or
methanol may be available in your
area. Ethanol is ethyl or grain
alcohol. Methanol is methyl or wood
alcohol.
Fuels containing more than 5%
methanol or more than 10% ethanol,
such as E15 or E85, should not be
used in this vehicle. These fuels can
corrode metal parts in the fuel
system. They can also damage
plastic and rubber parts. This
damage would not be covered
under your warranty.
Fuels containing 5% methanol or
less must contain cosolvents and
corrosion prevention additives to
avoid damage to the fuel system.Gasoline for Cleaner Air
Gasolines with detergent additives
help to prevent deposits from
forming in your engine. This helps to
keep the engine in tune and the
emission control system working
properly. These additives as well as
gasoline blends containing oxygen,
such as MTBE or alcohol, promote
cleaner air. This is important in
locations that have high carbon
monoxide and ozone levels.
Fuels in Foreign
Countries
Foreign Operation
If you plan on driving in another
country outside the U.S. or Canada,
unleaded fuel may be hard to find.
Do not use leaded gasoline. If you
use even one tankful, your emission
controls won't work well or at all.
With continuous use, spark plugs
can get fouled, the exhaust system
can corrode, and your engine oil
can deteriorate quickly. Your
vehicle's oxygen sensor will bedamaged. All of that means costly
repairs that would not be covered by
your warranty.
To check on fuel availability, ask an
auto club, or contact a major oil
company that does business in the
country where you'll be driving.
Fuel for Diesel Engines
Diesel Fuel Requirement and
Fuel System
Fuel Requirements
Use of fuels other than ultra
low-sulfur fuel may not conform to
emission regulations.
The fuel supply pump, injector or
other parts of the fuel system and
engine can be damaged if you use
any fuel or fuel additive other than
those specifically recommended by
the dealer.
To help avoid fuel system or engine
damage, pay attention to the
following:
.
Some service stations mix used
engine oil with diesel fuel. Some
manufacturers of large diesel
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Driving and Operating 233
engines allow this; however, for
your diesel engine, do not use
diesel fuel which has been
contaminated with engine oil.
Besides causing engine
damage, such fuel can also
affect emission control. Before
using any diesel fuel, check with
the service station operator to
see if the fuel has been mixed
with engine oil.
. Do not use any fuel additive
(other than as recommended
under "Biocides" in Water in
Fuel (Diesel) 0236). At the time
this manual was printed, no
other fuel additive was
recommended. (See your
authorized dealer to find out if
this has changed.)
. Take care not to run out of diesel
fuel. If you do run out of fuel,
you may need to bleed air out of
the supply pump to re-start the
engine after fuel has been filled.
Your vehicle is designed to use
either Number 1-D or Number 2-D
diesel fuel. However, for better fuel
economy, use Number 2-D diesel fuel whenever possible. At
temperatures below -7 °C (20 °F),
Number 2-D fuel may pose
operating problems (see "Cold
Weather Operation" which follows).
At colder temperatures, use Number
1-D fuel (if available) or use a
"winterized" Number 2-D (a blend of
Number 1-D and Number 2-D). This
blended fuel is usually called
Number 2-D also, but can be used
in colder temperatures than Number
2-D fuel which has not been
"winterized". Check with the service
station operator to be sure you get
the properly blended fuel.
Do not use fuels other than those
recommended in this manual. Doing
so may adversely affect the engine.
DIESEL FUEL/APPLICABLE
STANDARD (Sulfur content below 15ppm)
ASTM
(AMERICAN
SOCIETY FOR
TESTING and
MATERIALS) Based on D975
Number 1–D
S15 or Number
2-D S15 (below
15 ppm)Biodiesel
Biodiesel, may also be referred to
as FAME blended (Fatty-acid methyl
ester) fuel is a renewable fuel
produced from vegetable oils or
animal fats that have been
chemically modified to make it
compatible with diesel fuel.
Caution
Do not use home-made biodiesel
or home test kits because the
quality cannot be verified by
approved scientific methods. Do
not use raw vegetable oil or other
unmodified bio-oils, fats,
or blends of vegetable oil with
diesel. They could damage the
fuel system and engine, and
damages would not be covered
by the vehicle warranty.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Driving and Operating 239
2. Select the correct fuel (See"Diesel Fuel Requirement and
Fuel System"). Follow any
posted safety rules. Stand to
the side, never above or
opposite the filler opening.
3. Check that the fuel cap is tight, and see to it that engine oil,
engine coolant in the reservoir,
and washer fluid, etc. are at
proper levels. Then do the
Driver Daily Checklist.
See Owner Checks and Services
0 367.
Driving your vehicle until the fuel
tank is empty may activate the
check engine malfunction indicator
light. You do not need to have your
vehicle checked. After refueling,
perform the following:
. Bleed the fuel system.
. Start, turn off and restart the
engine three or four times.
. The check engine malfunction
indicator light will be cancelled. Before Starting the Engine
1. The priming pump (1) is
located on the outboard side of
the left frame rail, in front of the
batteries. Place a container
beneath the air bleed plug (2)
to receive fuel, and then fully
loosen the plug.
2. Attach a clear hose onto the air bleed plug, direct the clear
hose into a catch pan.
3. Pump the priming pump (1) up/ down for 65 times to get most
of the air bubbles out. Note fuel
was drawn into the filter bowl at
around 40 - 50 times. 4. Fully retighten the air bleed
plug (2) and wipe off any fuel
that may have adhered to the
plug or surrounding area.
5. Continue to operate the pump for 50 times.
6. Start the engine.
7. If the engine does not start, repeat steps 5 and 6 as
necessary until it does start.
After Starting the Engine 1. Without pressing the accelerator pedal, start the
engine.
2. After the engine has started, allow it to idle for about
5 seconds.
3. Fully press the accelerator pedal and increase the engine
speed to the maximum speed
for 10 seconds. (Repeat this
operation several times.)
Insufficient air bleeding can result in
faulty engine operation. Be sure,
therefore, to always carry out the
previous steps under "After starting
the engine".
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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244 Vehicle Care
Vehicle Care
General Information
General Information . . . . . . . . . . 245
California Proposition65 Warning . . . . . . . . . . . . . . . . . 245
California Perchlorate Materials Requirements . . . . . 245
Accessories and Modifications . . . . . . . . . . . . . . . . 245
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 245
Cab Tilting . . . . . . . . . . . . . . . . . . . . 247
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . . 249
Engine Cover . . . . . . . . . . . . . . . . . 250
Engine Oil (Diesel) . . . . . . . . . . . 251
Engine Oil (Gasoline) . . . . . . . . . 257
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . 260
Engine Air Cleaner/Filter . . . . . . 263
Engine Coolant . . . . . . . . . . . . . . . 263
Engine Overheating . . . . . . . . . . 269
Power Steering Fluid . . . . . . . . . 273
Washer Fluid . . . . . . . . . . . . . . . . . 274
Brakes . . . . . . . . . . . . . . . . . . . . . . . 275
Brake Fluid . . . . . . . . . . . . . . . . . . . 280
Battery . . . . . . . . . . . . . . . . . . . . . . . . 281 Fuel Filter . . . . . . . . . . . . . . . . . . . . 282
Rear Axle (Gear Oil Viscosity
Chart) . . . . . . . . . . . . . . . . . . . . . . . 283
Rear Axle (Oil Level Check) . . . . . . . . . . . . . . . . . . . . . . 283
Noise Control System . . . . . . . . 284
Automatic Transmission Shift Lock Control Function Check
(Diesel Only) . . . . . . . . . . . . . . . . 285
Wiper Blade Replacement . . . . 286
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 288
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 288
Headlamps and Front Turn Signal . . . . . . . . . . . . . . . . . . . . . . . 291
Roofmarker Lamps . . . . . . . . . . . 295
Sidemarker Lamps (Including Turn Signal and Cornering
Lamps) . . . . . . . . . . . . . . . . . . . . . . 295
Taillamps, Turn Signal, Stoplamps, and Back-Up
Lamps . . . . . . . . . . . . . . . . . . . . . . 297
License Plate Lamp . . . . . . . . . . 297
Interior Lamps . . . . . . . . . . . . . . . . 298
Electrical System
Electrical System Overload . . . 298
Wheels and Tires
Wheels and Tires . . . . . . . . . . . . . 308
Tire Pressure . . . . . . . . . . . . . . . . . 322
Tire Rotation . . . . . . . . . . . . . . . . . 323
If a Tire Goes Flat . . . . . . . . . . . . 326
Jump Starting
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . 326
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . 332
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . 334
Interior Care . . . . . . . . . . . . . . . . . . 340
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Vehicle Care 247
For diesel vehicles, when working
on the fuel line or fuel filter, remove
the fuel tank filler cap. The fuel
system is under pressure and the
fuel will overspill unless the
pressure is relieved, possibly
leading to combustion or a fire.
Do not make engine adjustments
yourself. Be sure to consult your
dealer.
Use only appropriate tools.
Oils, brake fluid and engine coolant
have lubrication, cooling and rust
prevention functions. If these liquids
deteriorate through loss or
contamination, it will cause a
decline in the performance of the
parts and such problems as seizure
or malfunctioning. Replenish or
change these liquids when
performing the checks (daily and
periodic checks) as required by the
relevant regulations or in
accordance with the Maintenance
Schedule (when either the specified
driving distance or period of time,
whichever comes first, has expired).Confirm that all systems and
components are normal after
performing the work.
Do not leave the removed parts or
tools in the engine compartment.
They could damage the equipment if
caught in the belts or other moving
components.
Dirty water, dirt and other impurities
seriously impair the effectiveness of
the oil, grease and fluids, and
damage the parts. Exercise all due
caution to prevent waste or other
refuse from coming in contact with
parts or materials that have been
removed when changing or
replenishing them.
Do not step on the engine or climb
onto it. You could cause an engine
failure by, for example, damaging
the cylinder head cover or various
connectors.
Electric Welding
Careless electric welding of vehicle
parts can cause welding current to
flow back through the vehicle’s
ground circuit and damage electrical
and electronic parts so that they donot function normally. Whenever
electric welding is necessary,
consult your dealer.
Cab Tilting
Before Tilting the Cab (Single Cab
Model)
{Warning
To help avoid personal injury and
property damage:
. Park the vehicle on level
ground and check that there
is enough space in front of
and above the cab.
. Set the parking brake firmly
and block the front wheels.
. Move the selector lever in
the "P" position.
. Secure loose articles in
the cab.
. Stop the engine.
. Close the cab door.
(Continued)
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Vehicle Care 251
Engine Coolant Reserve Tank
Inspection Cover (Crew Cab
Model) 5.2L Diesel
To gain access to the engine
coolant reserve tank, remove the
inspection cover located under the
rear left seat.
Engine Oil (Diesel)
Engine oil is an important factor
determining engine performance
and longevity. Be sure to use only
the specified oil and oil filters. The
engine oil level must be checked
and the oil should be changed
regularly according to the
Maintenance Schedule.The engine oil performs the
following important functions:
.
It prevents engine parts from
becoming worn.
. It cools engine parts.
. It cleans engine parts.
. It seals the combustion
chambers and prevents rust.
Replace the engine oil at regular
intervals.
When particulate matter (PM) has
accumulated to a preset level in the
diesel particulate filter (DPF), the
filter is automatically regenerated
through combustion. To make this
regeneration (combustion) possible,
a small amount of fuel is injected
into the engine combustion chamber
after firing. This causes fuel to
gradually become mixed with the
engine oil, and the engine oil level
may rise beyond the original level.
This does not indicate a malfunction
of the engine.
Access to the Engine
Single Cab Model
Access to the engine oil dipstick is
located on the engine left side after
tilting the cab. See Cab Tilting
0 247.
Crew Cab Model
The engine oil dipstick is under the
engine inspection sub cover located
beneath the driver's seat.