Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Introduction 3
.4500HD
. 4500XD
. 5500HD
Using this Manual
To quickly locate information about
the vehicle, use the Index in the
back of the manual. It is an
alphabetical list of what is in the
manual and the page number where
it can be found.
About Driving the Vehicle
Air Deflector
For vehicles with a frontal area less
than 79.9 ft2, an air roof fairing sold
by Chevrolet is not required. Any
vehicle with a frontal area between
79.9 ft2 to 84.8 ft2 will require an air
roof fairing sold by Chevrolet to be
installed.
Any vehicle with a frontal area
greater than 79.9 ft2 without an air
roof fairing sold by Chevrolet will be
in violation of the Clean Air Act, and
subject to civil penalties.
Any vehicle with a frontal area
greater than 84.8 ft2, with or without
an air roof fairing sold by Chevrolet,
will be in violation of the Clean Air
Act, and subject to civil penalties.
See your dealer for assistance.
Danger, Warning, and
Caution
Warning messages found on vehicle
labels and in this manual describe
hazards and what to do to avoid or
reduce them.
{Danger
Danger indicates a hazard with a
high level of risk which will result
in serious injury or death.
{Warning
Warning indicates a hazard that
could result in injury or death.
Caution
Caution indicates a hazard that
could result in property or vehicle
damage.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
In Brief 25
;:Turns on the parking lights
including all exterior lights, except
the headlights.
2: Turns on the headlights
together with the parking lights,
sidemarker lights, roofmarker lights,
taillights, license plate light, and
instrument panel lights.
. Exterior Lamp Controls 0103.
Windshield Wiper/Washer
To use the windshield wiper and
washer switches, the engine control
switch must be in the ON position. The windshield wiper switch has the
following positions, which
correspond to the states of the
wiper.
9:
Stopped.
3:Intermittent, light rain.
Low Speed : Low speed,
moderate rain.
High Speed : High speed,
heavy rain.
Windshield Washer
Windshield washer fluid is sprayed
over the windshield when this switch
is pressed. At the same time, the
windshield wiper operates. To spray washer fluid on the
windshield, push the button on the
end of the combination switch lever.
The spray will continue as long as
you hold in the button.
See
Windshield Wiper/Washer 073.
Climate Controls
The heating, cooling, and ventilation
for the vehicle can be controlled
with this system.
Climate Control System w/Air
Conditioning shown, Heater Only
similar
1. Outlet Selector Knob
2. Air Selector Lever
3. Temperature Control Knob
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Lighting 103
Lighting
Exterior Lighting
Exterior Lamp Controls . . . . . . . 103
Headlamp High/Low-BeamChanger . . . . . . . . . . . . . . . . . . . . 104
Flash-to-Pass . . . . . . . . . . . . . . . . 104
Hazard Warning Flashers . . . . . 105
Turn and Lane-Change Signals . . . . . . . . . . . . . . . . . . . . . . 105
Cornering Lamps . . . . . . . . . . . . . 106
Interior Lighting
Instrument Panel Illumination Control . . . . . . . . . . . . . . . . . . . . . . 106
Cargo Lamp . . . . . . . . . . . . . . . . . . 107
Dome Lamps . . . . . . . . . . . . . . . . . 107
Exterior Lighting
Exterior Lamp Controls
Turning the light control switch to
the following positions will cause the
relevant lights to illuminate.
The light control switch can be used
when the engine control switch is
placed in the LOCK or ACC
position. Do not operate the
combination lights for an extended
time period with the engine stopped.
Otherwise, the battery may go dead,
making it impossible to restart the
engine.
9: Turns off all exterior lights.
;:Turns on the parking lights
including all exterior lights, except
the headlights.
2: Turns on the headlights
together with the parking lights,
sidemarker lights, roofmarker lights,
taillights, license plate light, and
instrument panel lights.
When you start the engine in
daytime, with the lighting switch off,
and release the parking brake, the
daytime running lights will come on.
See Daytime Running Lamps (DRL)
Indicator Light 092 and Turn and
Lane-Change Signals 0105.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
244 Vehicle Care
Vehicle Care
General Information
General Information . . . . . . . . . . 245
California Proposition65 Warning . . . . . . . . . . . . . . . . . 245
California Perchlorate Materials Requirements . . . . . 245
Accessories and Modifications . . . . . . . . . . . . . . . . 245
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 245
Cab Tilting . . . . . . . . . . . . . . . . . . . . 247
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . . 249
Engine Cover . . . . . . . . . . . . . . . . . 250
Engine Oil (Diesel) . . . . . . . . . . . 251
Engine Oil (Gasoline) . . . . . . . . . 257
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . 260
Engine Air Cleaner/Filter . . . . . . 263
Engine Coolant . . . . . . . . . . . . . . . 263
Engine Overheating . . . . . . . . . . 269
Power Steering Fluid . . . . . . . . . 273
Washer Fluid . . . . . . . . . . . . . . . . . 274
Brakes . . . . . . . . . . . . . . . . . . . . . . . 275
Brake Fluid . . . . . . . . . . . . . . . . . . . 280
Battery . . . . . . . . . . . . . . . . . . . . . . . . 281 Fuel Filter . . . . . . . . . . . . . . . . . . . . 282
Rear Axle (Gear Oil Viscosity
Chart) . . . . . . . . . . . . . . . . . . . . . . . 283
Rear Axle (Oil Level Check) . . . . . . . . . . . . . . . . . . . . . . 283
Noise Control System . . . . . . . . 284
Automatic Transmission Shift Lock Control Function Check
(Diesel Only) . . . . . . . . . . . . . . . . 285
Wiper Blade Replacement . . . . 286
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 288
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 288
Headlamps and Front Turn Signal . . . . . . . . . . . . . . . . . . . . . . . 291
Roofmarker Lamps . . . . . . . . . . . 295
Sidemarker Lamps (Including Turn Signal and Cornering
Lamps) . . . . . . . . . . . . . . . . . . . . . . 295
Taillamps, Turn Signal, Stoplamps, and Back-Up
Lamps . . . . . . . . . . . . . . . . . . . . . . 297
License Plate Lamp . . . . . . . . . . 297
Interior Lamps . . . . . . . . . . . . . . . . 298
Electrical System
Electrical System Overload . . . 298
Wheels and Tires
Wheels and Tires . . . . . . . . . . . . . 308
Tire Pressure . . . . . . . . . . . . . . . . . 322
Tire Rotation . . . . . . . . . . . . . . . . . 323
If a Tire Goes Flat . . . . . . . . . . . . 326
Jump Starting
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . 326
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . 332
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . 334
Interior Care . . . . . . . . . . . . . . . . . . 340
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
290 Vehicle Care
Bulb Wattage
PositionLights Bulb Wattage (12V)Qty.
Front Headlight Highbeam/Lowbeam
60/55W2
Front Turn Signal Lamp 27W (Amber)2
Parking Lamp 5W2
Cornering Lamp 27W2
Side Turn Signal Lamp 5W (Amber)2
Sidemarker Lamp 5W (Amber)2
Rear Taillamp and Stoplamp
8/27W2
Turn Signal Lamp 27W2
Back-Up Lamp 27W2
License Plate Lamp 7.5W1
Roof Roofmarker Lamp
(Identification/Clearance Lamp) 5W
5
Interior Dome Light
10W1
Speedometer and Gauge Lights 3.4W5
Warning/Indicator Lights LED20
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Vehicle Care 295
Roofmarker Lamps
1. Loosen the screws (2) andremove the lens (1).
2. Remove the bulb (3) from the socket (4) and replace it with a
new one.
3. To install the lights, follow the removal procedure in reverse.
If the screwing procedure is
inadequate, water may infiltrate into
the lamp unit.
Sidemarker Lamps
(Including Turn Signal
and Cornering Lamps)
Do not replace a bulb with other
than the specified wattage. This will
cause abnormal flashing,
particularly for turn signal lamps.
When replacing a bulb, make sure
the light switch is "OFF".
1. Open the front door, remove the rubber cap (1) in the lower
part of the door, and loosen
the nut (2).
2. Slide the cornering lamp (3)and the side turn signal lamp
forward relative to the vehicle.
Disconnect the clip (1) on the
lamp’s rear side from the door
panel (2) and pull out the lamp.
If you pull out the light rear
section by too much when
removing the clip on the rear
side, the clip on the lamp front
side may be damaged.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
334 Vehicle Care
Apply the parking brake before
disconnecting from the towing
vehicle. Check and fill rear axle with
oil, if required.
Rear End Towing
When towing a vehicle with rear
wheels raised, secure the steering
wheel to maintain straight-ahead
position. Make certain that the front
axle is not loaded beyond the front
axle gross axle weight rating
(GAWR) as indicated on the
vehicle's VIN and weight rating plate
(diesel) or the vehicle's "Vehicle
Certification and Greenhouse Gas
(GHG) Emissions Plate" (gasoline).
Special Towing Instructions1. All state and local laws regarding such items as
warning signals, night
illumination, speed, etc., must
be followed.
2. Safety chains must be used.
3. No vehicle should ever be towed over 88 km/h (55 mph). 4. Loose or protruding parts of
damaged vehicles should be
secured prior to moving.
5. A safety chain system completely independent of the
primary lifting and towing
attachment must be used.
6. Operators should refrain from going under a vehicle which is
being lifted by the towing
equipment unless the vehicle is
adequately supported by safety
stands.
7. No towing operation which for any reason jeopardizes the
safety of the wrecker operator
or any bystanders or other
motorists should be attempted.Appearance Care
Exterior Care
Exterior Finish
The paint finish on your vehicle
provides beauty, depth of color,
gloss retention and durability.
While cleaning the vehicle, do not
grip the roof marker lights to prevent
damage or water leakage.
Washing
The best way to preserve your
vehicle's finish is to keep it clean by
washing it often.
Wash the vehicle in lukewarm or
cold water. Do not use hot water or
wash your vehicle in the direct rays
of the sun. Do not use strong soap
or chemical detergents. All cleaning
agents should be flushed promptly
from the surface and not allowed to
dry on the finish.
These vehicles are designed to
operate under normal environmental
conditions to withstand natural
elements. However, unusual
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
338 Vehicle Care
form when rinsing with water. Clean
the blade by wiping with a cloth
soaked in a solution of one-half
water and one-half methanol
alcohol. Then rinse the blade with
water.
The windshield wiper arms may be
swung out, away from the glass, to
provide easy access for cleaning.
Do not hang on to the roof marker
lights while cleaning the windshield
or damage may occur (resulting in
possible water leakage).
External Diesel Engine
Cleaning
The engine does not need periodic
cleaning, nor is it recommended.
If you insist on cleaning the engine,
clean it only when it is cold, never
when it is warm or hot, and never
when the engine is running.
Spraying or pouring water or other
fluids on your engine when it is
warm or hot, or when it is running,
can cause serious damage to the
engine and its components,
particularly the fuel supply pump.
Handling the Radiator and
Charge Air Cooler
Cleaning the Radiator Core and
Charge Air Cooler Core
Diesel
Gasoline