2016 YAMAHA YXZ1000R Owners Manual

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If you do not have a torque wrench available
during a service operation requiring one, take
your vehicle to a Yamaha dealer to check the
torque settings and adjust them as neces-
sary.U2HC7LE0.book Page 3 Wednesday, October 7, 2015 12:09 PM

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EBU35770Periodic maintenance chart for the emission control systemFor vehicles equipped with an odometer or an ho ur meter, follow the km (mi) or hours mainte-
nance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time,
the month maintenance intervals should still be followed.
 Items marked with an asterisk should be perfor med by a Yamaha dealer as they require special
tools, data and technical skills.NO. ITEM ROUTINE INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Fuel line • Check fuel hose for cracks or damage.
• Replace if necessary. √√√
2 *Va l v e s • Check valve clearance.
• Adjust if necessary. √ √√√
3 *Spark plugs • Check condition.
• Adjust gap and clean.
• Replace if necessary. √√√√√
4 *Breather system • Check breather hose for cracks or damage.
• Replace if necessary. √√√
5 *Fuel injection • Adjust synchronization. √√√√√
U2HC7LE0.book Page 4 Wednesday, October 7, 2015 12:09 PM

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6*Exhaust system • Check for leakage.
• Check for looseness and tighten all screw
clamps and joints if necessary.
• Replace gasket(s) if necessary. √√√
7 *Air induction sys-
tem • Check the air cut-off valve, reed valve, and
hose for damage.
• Check condition and clean or replace if nec- essary. √√√
8 Spark arrester •Clean. √√√
NO. ITEM
ROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
U2HC7LE0.book Page 5 Wednesday, October 7, 2015 12:09 PM

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EBU35800General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes
first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi- tions)
* Secondary air fil-
ter (paper) • Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi- tions)
3Engine oil • Change (warm engine before draining). √ √√√
4 Engine oil filter
cartridge
• Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
•Change. √ √√√
6 Final gear oil/Dif-
ferential gear oil • Check oil level and for leakage.
√√√√√
•Change. √√
U2HC7LE0.book Page 6 Wednesday, October 7, 2015 12:09 PM

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7*Clutch • Check operation and for fluid leakage.
• Correct if necessary. √√√√√
8 *Brake system • Check operation, brake pad wear, and for
fluid leakage.
• Correct if necessary, replace pads if worn to the limit. √√√√√
9 *Parking brake • Check operation and free play/brake pad
wear.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
10 *Brake fluid and
internals • Change the brake fluid.
• Replace internal components of master cyl-
inder and calipers. Every 2 years
11 *Brake hoses • Replace. Every 4 years
12 *Accelerator pedal • Check operation and free play. √√√√√
13 *Reverse lock re-
lease cable • Check operation and adjust or replace if
necessary. √√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
U2HC7LE0.book Page 7 Wednesday, October 7, 2015 12:09 PM

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14*Wheels • Check balance, runout, and for damage.
• Balance wheel if necessary.
• Replace wheel if damaged or if runout is
over specified limits. √ √√√
• Check and tighten the bead lock (for equipped models). Every 500 km (300 mi)
15 *Wheel bearings • Check bearing assemblies for loose-
ness/damage.
• Replace if damaged. √ √√√
16 *Front and rear
suspension • Check operation and for oil leakage.
• Correct if necessary.
√√
17 *Steering system • Check operation and for looseness. Replace
if damaged.
• Check toe-in. Adjust if necessary. √√√√√
18 *Stabilizer bushes • Check for cracks or other damage, and re-
place if necessary. √√√
19 *Upper and lower
arm pivots • Lubricate with lithium-soap-based grease.
√√√
20 *Rear knuckle up-
per and lower piv-
ots • Lubricate with lithium-soap-based grease.
√√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U2HC7LE0.book Page 8 Wednesday, October 7, 2015 12:09 PM

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EBU35070TIPInspect and service the vehicle more frequently if you drive aggressively or in severe conditions
such as rain, mud, sand or unusually dusty areas.
 Service the clutch system in similar fashion and at similar intervals to the brake system.
 The service items contained herein should not be considered exhaustive, therefore:
• have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals.
• replace any damaged or visibly worn part immediately. 21 *Drive shaft uni-
versal joint • Lubricate with lithium-soap-based grease.
√√√
22 *Engine mount • Check for cracks or damage.
• Check bolt tightness.
√√√
23 *Front and rear
axle boots • Check for cracks or other damage, and re-
place if necessary. √√
24 *Fittings and fas-
teners • Check all chassis fittings and fasteners.
• Correct if necessary.
√√√√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U2HC7LE0.book Page 9 Wednesday, October 7, 2015 12:09 PM

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8
EBU35080HoodTo remove
Remove the bolts, and then pull the hood off
as shown.
To install
Place the hood in the original position, and
then install the bolts.
EBU35093PanelsThe panels shown need to be removed to
perform some of the maintenance jobs de-
scribed in this chapter. Refer to this section
each time a panel needs to be removed and
installed.
1. Hood
2. Bolt
1
2
2
U2HC7LE0.book Page 10 Wednesday, October 7, 2015 12:09 PM