Page 8 of 200
Differential gear oil ............................. 8-30
Coolant ............................................... 8-33
Axle boots .......................................... 8-34
Checking the spark plugs .................. 8-35
Air filter maintenance.......................... 8-37
Cleaning the air filter case check hoses ................................................ 8-41
Cleaning the spark arrester ................ 8-42
Valve clearance .................................. 8-43
Brakes ................................................ 8-43
Checking the front and rear brake
pads.................................................. 8-44
Checking the parking brake pads ...... 8-44
Checking the brake and clutch fluid levels................................................. 8-45
Brake and clutch fluid replacement ... 8-47
Checking the clutch pedal ................. 8-47
Checking the brake pedal .................. 8-47
Checking the accelerator pedal ......... 8-48
Parking brake lever free play adjustment........................................ 8-49
Brake light switch adjustment ............ 8-50
Cable inspection and lubrication........ 8-50 Pedal lubrication .................................8-51
Checking the stabilizer bushes...........8-51
Upper and lower arm pivot
lubrication (left and right) ..................8-52
Rear knuckle upper and lower pivot
lubrication (left and right) ..................8-53
Drive shaft universal joint lubrication .........................................8-53
Steering shaft lubrication....................8-53
Wheel removal ....................................8-54
Tire replacement .................................8-54
Wheel installation................................8-55
Battery ................................................8-55
Jump-starting .....................................8-59
Fuse replacement ...............................8-60
Headlights...........................................8-62
Headlight beam adjustment ...............8-63
Tail/brake light ....................................8-63
Troubleshooting ..................................8-63
Troubleshooting charts .......................8-65
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
U2HC7LE0.book Page 3 Wednesday, October 7, 2015 12:09 PM
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2-2
2
Before you operate your Yamaha YXZ1000R
Prepare yourself and your passenger:
• This vehicle is intended for use only by an op erator 16 or older with a valid motor vehicle li-
cense. Check country laws fo r minimum age requirements.
• This vehicle is designed to carry the driver and one passenger. Never carry passengers in the cargo bed.
• Both driver and passenger shou ld wear seat belts properly.
• Both driver and passenger must be able to put both feet flat on the floorboard while seated
upright with their backs against the backrests. Passenger must be able to reach and hold
the passenger handhold in front of them.
• Both driver and passenger should wear an appr oved motorcycle helmet that fits properly.
Both driver and passenger should also wear eye protection (goggles or a face shield), gloves,
over-the-ankle boots, long-sleeved shirt or jacket, and long pants.
DRIVER
UNDER
16
U2HC7LE0.book Page 2 Wednesday, October 7, 2015 12:09 PM
Page 79 of 200
5-2
5
Engine oil• Check oil level.
• Fill with oil to proper level if necessary.
5-5, 8-15
Drivetrain • Check front differential, transmission case, and rear final
gear for leakage. 5-6, 5-6, 5-7, 8-25,
8-28, 8-30
Coolant • Check coolant level in reservoir.
• Fill with coolant if necessary. 5-6, 8-33
Accelerator pedal • Check free play and for proper operation. 5-7
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Shift lever • Check for proper operation. 5-8
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check operation, and correct if necessary.
5-8, 8-62, 8-63
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-54, 8-55
Axle boots • Check for damage. 8-34
ITEM
ROUTINE PAGE
U2HC7LE0.book Page 2 Wednesday, October 7, 2015 12:09 PM
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7-12
7
EBU35563LEARNING TO OPERATE YOUR VEHI-
CLEPersonal protective equipment
The driver and passenger should wear the fol-
lowing to reduce risk of injury in an accident:
Approved motorcycle helmet that fits prop-
erly
CORRECT GRIP EXAMPLE
INCORRECT GRIP EXAMPLE
1. Approved motorcycle helmet
2. Eye protection
3. Long-sleeved shirt or jacket
4. Gloves
5. Long pants
6. Over-the-ankle boots
1 2
3
4
5
6
U2HC7LE0.book Page 12 Wednesday, October 7, 2015 12:09 PM
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7-13
7
Eye protection (goggles, helmet face shield,
or protective eyewear)
Over-the-ankle boots, gloves, long-sleeved
shirt or jacket, and long pants
An approved helmet and other personal pro-
tective equipment can help in a variety of
ways, including:
Reduce the severity of injuries if any part of
you is outside the vehicle or protective
structure during a rollover.
Help protect you if outside objects intrude
inside the vehicle during operation.
Help protect you in the event of impact with
an obstacle or other vehicle.
Wear eye protection when operating or riding
the vehicle to reduce the risk of a serious ac-
cident or injury. Eye protection, such as a face
shield or goggles, may reduce the risk of for-
eign material getting in your eyes and help
prevent loss of vision. Practice for new Yamaha YXZ1000R users
Become familiar with the performance char-
acteristics of the vehicle in a large, flat area
that is free of obstacles and other vehicles.
Practice controlling the accelerator pedal,
clutch, brakes, steering, and shift lever. Drive
at slow speeds with gradual acceleration and
smooth turns. Practice applying the accelera-
tor pedal smoothly. Practice slowing down
before turning. Practice maintaining a steady
amount of throttle (accelerator pedal position)
through the turn. Avoid higher speeds until
you are thoroughly famili
ar with the operation
and handling of the vehicle. Remember, driv-
ing aggressively or making abrupt maneuvers
even on flat, open areas can cause side roll-
overs.U2HC7LE0.book Page 13 Wednesday, October 7, 2015 12:09 PM
Page 127 of 200
8-9
8
EBU35070TIPInspect and service the vehicle more frequently if you drive aggressively or in severe conditions
such as rain, mud, sand or unusually dusty areas.
Service the clutch system in similar fashion and at similar intervals to the brake system.
The service items contained herein should not be considered exhaustive, therefore:
• have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals.
• replace any damaged or visibly worn part immediately. 21 *Drive shaft uni-
versal joint • Lubricate with lithium-soap-based grease.
√√√
22 *Engine mount • Check for cracks or damage.
• Check bolt tightness.
√√√
23 *Front and rear
axle boots • Check for cracks or other damage, and re-
place if necessary. √√
24 *Fittings and fas-
teners • Check all chassis fittings and fasteners.
• Correct if necessary.
√√√√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U2HC7LE0.book Page 9 Wednesday, October 7, 2015 12:09 PM
Page 152 of 200
8-34
8
be protected against frost and corro-
sion. If water has been added to the
coolant, have a Yamaha dealer check
the antifreeze content of the coolant
as soon as possible, otherwise the ef-
fectiveness of the coolant will be re-
duced.
[ECB01012]
5. Install the reservoir cap.
6. Install the hood when finished servicingthe vehicle.TIPThe radiator fan automatically switches on
or off according to the temperature of the
coolant in the radiator.
If the engine overheats, see page 8-66 for
instructions.
EBU32400Axle bootsCheck the axle boots for holes or tears.
If any damage is found, have them replaced
by a Yamaha dealer.
Coolant reservoir capacity
(up to the maximum level mark):
0.31 L (0.33 US qt, 0.28 Imp.qt)
1. Front axle boot
1
1
U2HC7LE0.book Page 34 Wednesday, October 7, 2015 12:09 PM
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8-35
8
EBU35121Checking the spark plugsThe spark plug is an important engine com-
ponent which should be periodically
checked, preferably by a Yamaha dealer.
Since heat and deposits will cause any spark
plug to slowly erode, the spark plugs should
be removed and checked in accordance with
the periodic maintenance chart for the emis-
sion control system. In addition, the condition
of the spark plugs can reveal the condition of
the engine.The porcelain insulator around the center
electrode of each spark plug should be a me-
dium-to-light tan color (the ideal color when
the vehicle is ridden normally), and all spark
plugs installed in the engine should have a
similar color. If any spark plug shows a dis-
tinctly different color,
the engine could be op-
erating improperly. Do not attempt to
diagnose such problems yourself. Instead,
have a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode ero-
sion and excessive carbon or other deposits,
it should be replaced.
Before installing a spark plug, the spark plug
gap should be measured with a wire thick-
ness gauge and, if necessary, adjusted to
specification.1. Rear axle boot
1
1
Specified spark plug: NGK/CR9EB
U2HC7LE0.book Page 35 Wednesday, October 7, 2015 12:09 PM
