2016 YAMAHA TT-R110E Owners Manual

DIC183
TT-R110E
TT-R110EG
B51-28199-81
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
BEDIENUNGSANLEITUNG
Read this manual carefully before oper-
ating this vehicle.
Il convient de lire attentivement ce manuel
avant la première utilisation du véhicule.
Bitte lesen Sie diese Bedienungsanlei-
tung sorgfältig durch, bevor Sie das Fahr-
zeug in Betrieb nehmen.
TT-R110E
MOTORCYCLE MOTO
MOTORRAD

DIC183
Original instructionsNotice originale
Originalbetriebsanleitung
PRINTED ON RECYCLED PAPER
IMPRIMÉ SUR PAPIER RECYCLÉ
AUF RECYCLINGPAPIER GEDRUCKT PRINTED IN JAPAN
2015.04-0.6×1 CR (E,F,G)

Read this manual carefully before oper-
ating this vehicle.
OWNER’S MANUAL
TT-R110E
MOTORCYCLE
TT-R110E
TT-R110EG
B51-28199-81-E0
UB5181E0.book Page 1 Monday, April 6, 2015 9:22 AM

EAU68981
Read this manual carefully before operatin g this vehicle. This manual
shoul d stay with this vehicle if it is sol d.
EC Declaration of Conformityconforming to Directive 2006/42/EC
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
TT-R110E (JYACE17W000009620– )
(Make, model)
2004/108/EC(Title and/or number and date of issue of the other Directives of EEC)
to which this declaration applies, conforms to the essential health
and safety requirements of Directive 2006/42/EC
(If applicable)and to the other relevant Directives of EEC
(If applicable)To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized RepresentativeYAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
SignatureToshiharu Shigeta
EN16029
Date of Issue23 February , 2015
General Manager.
ST Development Division
PF Model Development Section
PF Model Unit
YAMAHA MOTOR CO., LTD.
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Introduction
EAU41665
Congratulations on your purchase of the Yamaha TT-R110E / TT-R110EG. This
model is the result of Yamaha’s vast experience in the production of fine sporting,
touring, and pacesetting racing machines. It represents the high degree of crafts-
manship and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic
maintenance of this motorcycle. If you have any questions concerning the opera-
tion or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the
emissions standards for clean air applicable at the date of manufacture. Yamaha
has met these standards without reducing the performance or economy of oper-
ation of the motorcycle. To maintain these high standards, it is important that you
and your Yamaha dealer pay close attention to the recommended maintenance
schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. There- fore, while this manual contains the most current product information available at
the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If there is any question concerning this manual, please consult a
Yamaha dealer.
WARNING
EWA10032
Please rea d this manual carefully an d completely before operating this mo-
torcycle.
WARNING
EWA14352
This motorcycle is desi gne d an d manufactured for off-road use only. It is il-
le gal to operate this motorcycle on any pu blic street, road or highway. Such
use is prohi bite d b y law. This motorcycle complies with almost all state off-
hi ghway noise level an d spark arrester laws an d re gulations. Please check
your local ri din g laws an d re gulations before operatin g this motorcycle.
WARNING
EWA16291
This vehicle is not suita ble for novice ri ders. This vehicle shall only be used
b y traine d an d experience d ri ders.
AN IMPORTANT SAFETY MESSAGE:
 Read this manual completely before operating your motorcycle. Make sure
you understand all instructions.
 Pay close attention to the warning and notice labels on the motorcycle.
 Never operate a motorcycle without proper training or instruction.
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Introduction
 Weight of the rider should not exceed 60.0 kg (132 lb).
AN IMPORTANT NOTE TO PARENTS:
This motorcycle is not a toy. Before you let your child ride this motorcycle, you
should understand the instructions and warnings in this Owner’s Manual. Then be
sure your child understands and will follow them. Children differ in skills, physical
abilities, and judgment. Some children may not be able to operate a motorcycle
safely. Parents should supervise their child’s use of the motorcycle at all times.
Parents should permit continued use only if they determine that the child has the
ability to operate the motorcycle safely.
Motorcycles are sin gle track vehicles. Their safe use an d operation are d e-
pen dent upon the use of proper ri din g techniques as well as the expertise of
the operator. Every operator shoul d know the followin g requirements before
ri din g this motorcycle.
He or she should:  Obtain thorough instructions from a competent source on all aspects of mo-
torcycle operation.
 Observe the warnings and maintenance requirements in this Owner’s Manu-
al.
 Obtain qualified training in safe and proper riding techniques.
 Obtain professional technical service as indicated in this Owner’s Manual
and/or when made necessary by mechanical conditions.
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Important manual information
EAU63350
Particularly important information is distinguished in this manual by the following
notations:
*Product and specifications are subject to change without notice.
EAU10201
This is the safety alert sym bol. It is use d to
alert you to potential personal injury haz-
ar ds. O bey all safety messag es that follow
this sym bol to avoi d possi ble injury or death.
A WARNING in dicates a hazar dous situation
which, if not avoi ded , coul d result in d eath or
serious injury.
A NOTICE in dicates special precautions that
must be taken to avoi d d amag e to the vehi-
cle or other property.
A TIP provides key information to make proce-
dures easier or clearer.
TT-R110E / TT-R110EG OWNER’S MANUAL
©2015 by Yamaha Motor Co., Lt d.
1st e dition, March 2015
All ri ghts reserve d.
Any reprintin g or unauthorize d use
without the written permission of
Yamaha Motor Co., Lt d.
is expressly prohi bite d.
Printe d in Japan.
WARNING
NOTICE
TIP
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Table of contents
Location of important la bels ........... 1-1
Safety information ............................ 2-1
Description ....................................... 3-1
Left view ......................................... 3-1
Right view ....................................... 3-2
Controls and instruments ............... 3-3
Instrument an d control functions ... 4-1
Main switch .................................... 4-1
Handlebar switches ........................ 4-1
Shift pedal ...................................... 4-2
Brake lever...................................... 4-2
Brake pedal .................................... 4-3
Fuel tank cap .................................. 4-3
Fuel ................................................. 4-4
Fuel tank breather hose.................. 4-6
Fuel cock ........................................ 4-7
Starter (choke) lever ...................... 4-8
Kickstarter ...................................... 4-8
Seat ................................................ 4-9
Shock absorber assembly .............. 4-9
Sidestand ..................................... 4-10
Starting circuit cut-off system ...... 4-10
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................ 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for the
emission control system ............. 7-3
General maintenance and lubrication chart .......................... 7-4
Removing and installing panels...... 7-6 Checking the spark plug ................. 7-7
Engine oil......................................... 7-8
Cleaning the air filter element ....... 7-10
Cleaning the spark arrester ........... 7-12
Adjusting the carburetor ............... 7-13
Adjusting the engine idling
speed ......................................... 7-13
Checking the throttle grip free
play ............................................ 7-14
Valve clearance ............................. 7-15
Tires .............................................. 7-15
Spoke wheels ................................ 7-17
Adjusting the clutch free play........ 7-17
Adjusting the brake lever free play ............................................ 7-18
Adjusting the brake pedal free play ............................................ 7-19
Checking the shift pedal ............... 7-19
Checking the front and rear brake shoes ......................................... 7-20
Drive chain slack ........................... 7-20
Cleaning and lubricating the drive chain .......................................... 7-22
Checking and lubricating the cables ........................................ 7-22
Checking and lubricating the
throttle grip and cable ............... 7-23
Checking and lubricating the brake lever ................................. 7-23
Checking and lubricating the brake pedal ................................ 7-24
Checking and lubricating the
sidestand ................................... 7-24
Lubricating the swingarm pivots ... 7-25
Checking the front fork ................. 7-25
Checking the steering ................... 7-26
Checking the wheel bearings ........ 7-26
Battery........................................... 7-27
Replacing the fuse ........................ 7-28
Supporting the motorcycle ........... 7-29
Front wheel ................................... 7-29
Rear wheel .................................... 7-31
Troubleshooting ............................ 7-33
Troubleshooting chart ................... 7-34
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