2016 YAMAHA TT-R110E fuel filter

Table of contents
Location of important la bels ........... 1-1
Safety information ............................ 2-1
Description ....................................... 3-1
Left view ......................................... 3-1
Right view ....................................... 3-2
Controls and instruments ............... 3-3
Instrument an d control functions ... 4-1
Main switch .................................... 4-1
Handlebar switches ........................ 4-1
Shift pedal ...................................... 4-2
Brake lever...................................... 4-2
Brake pedal .................................... 4-3
Fuel tank cap .................................. 4-3
Fuel ................................................. 4-4
Fuel tank breather hose.................. 4-6
Fuel cock ........................................ 4-7
Starter (choke) lever ...................... 4-8
Kickstarter ...................................... 4-8
Seat ................................................ 4-9
Shock absorber assembly .............. 4-9
Sidestand ..................................... 4-10
Starting circuit cut-off system ...... 4-10
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................ 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for the
emission control system ............. 7-3
General maintenance and lubrication chart .......................... 7-4
Removing and installing panels...... 7-6 Checking the spark plug ................. 7-7
Engine oil......................................... 7-8
Cleaning the air filter element ....... 7-10
Cleaning the spark arrester ........... 7-12
Adjusting the carburetor ............... 7-13
Adjusting the engine idling
speed ......................................... 7-13
Checking the throttle grip free
play ............................................ 7-14
Valve clearance ............................. 7-15
Tires .............................................. 7-15
Spoke wheels ................................ 7-17
Adjusting the clutch free play........ 7-17
Adjusting the brake lever free play ............................................ 7-18
Adjusting the brake pedal free play ............................................ 7-19
Checking the shift pedal ............... 7-19
Checking the front and rear brake shoes ......................................... 7-20
Drive chain slack ........................... 7-20
Cleaning and lubricating the drive chain .......................................... 7-22
Checking and lubricating the cables ........................................ 7-22
Checking and lubricating the
throttle grip and cable ............... 7-23
Checking and lubricating the brake lever ................................. 7-23
Checking and lubricating the brake pedal ................................ 7-24
Checking and lubricating the
sidestand ................................... 7-24
Lubricating the swingarm pivots ... 7-25
Checking the front fork ................. 7-25
Checking the steering ................... 7-26
Checking the wheel bearings ........ 7-26
Battery........................................... 7-27
Replacing the fuse ........................ 7-28
Supporting the motorcycle ........... 7-29
Front wheel ................................... 7-29
Rear wheel .................................... 7-31
Troubleshooting ............................ 7-33
Troubleshooting chart ................... 7-34
UB5181E0.book Page 1 Monday, April 6, 2015 9:22 AM

Description
3-2
3
EAU63391
Right view
12 3 4
85 7
6
1. Spark arrester (page 7-12)
2. Seat (page 4-9)
3. Fuel tank cap (page 4-3)
4. Air filter element (page 7-10)
5. Spark plug cap (page 7-7)
6. Engine oil filler cap (page 7-8)
7. Brake pedal (page 4-3)
8. Kickstarter (page 4-8)
UB5181E0.book Page 2 Monday, April 6, 2015 9:22 AM

Instrument and control functions
4-7
4
EAU13562
Fuel cock
The fuel cock supplies fuel from the
tank to the carburetor while filtering it
also.
The fuel cock has three positions:
OFF
With the lever in this position, fuel will
not flow. Always return the lever to this
position when the engine is not run-
ning.
ON
With the lever in this position, fuel flows
to the carburetor. Normal riding is done
with the lever in this position. RES
This indicates reserve. If you run out of
fuel while riding, move the lever to this
position. Fill the tank at the first oppor-
tunity. Be sure to set the lever back to
“ON” after refueling!
1. Arrow mark positioned over “OFF”
1. Arrow mark positioned over “ON”
1. Arrow mark positioned over “RES”
UB5181E0.book Page 7 Monday, April 6, 2015 9:22 AM

Periodic maintenance an d a djustment
7-3
7
EAU69171
Perio dic maintenance chart for the emission control system
TIP
 From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals
starting from 3000 km (1800 mi) or 6 months.
 Items marked with an asterisk should be performed by a Yamaha dealer as
they require special tools, data and technical skills.
No. ITEM 13 5
0.6 1.8 3 16 12
30 90 150
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. √√
2Spark plu g• Check condition.
• Adjust gap and clean.
√√
3 *Valve clearance • Check and adjust valve clear-
ance when engine is cold. √
4 Air filter element • Clean with solvent.
• Replace if necessary.
√√
5 *Crankcase
breather
system • Check ventilation hose for
cracks or damage and drain
any deposits.
• Replace if necessary. √√ √
6 *Car buretor • Check engine idling speed and
starter operation.
• Adjust if necessary. √√ √
7 Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gasket(s) if necessary. √√
8 *Spark arrester • Clean. √
9En gine oil • Change (warm engine before
draining). √√ √X 1000 km
X 1000 mi month
CHECKS AND
MAINTENANCE JOBS
hours
INITIALODOMETER READINGS
UB5181E0.book Page 3 Monday, April 6, 2015 9:22 AM

Specifications
9-1
9
Dimensions:
Overall length:1565 mm (61.6 in)
Overall width:
680 mm (26.8 in)
Overall height: 923 mm (36.3 in)
Seat height: 670 mm (26.4 in)
Wheelbase:
1080 mm (42.5 in)
Ground clearance: 180 mm (7.09 in)
Minimum turning radius: 1700 mm (66.9 in)
Wei ght:
Curb weight:
72 kg (159 lb)
Technical permissible mass (Maximum load +
Curb weight):
132 kg (291 lb)
Noise an d vi bration level:
Noise level (77/311/EEC):
78.9 dB(A)
(TT-R110E_AUT/BEL/CHE/CYP/CZE/
DEU/DNK/ESP/FIN/FRA/GBR/GRC/IRL/IT
A/NLD/NOR/POL/PRT/SVK/SVN/SWE)
Uncertainty of measurement:
3.0 dB(A)
(TT-R110E_AUT/BEL/CHE/CYP/CZE/
DEU/DNK/ESP/FIN/FRA/GBR/GRC/IRL/IT
A/NLD/NOR/POL/PRT/SVK/SVN/SWE)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s²
(TT-R110E_AUT/BEL/CHE/CYP/CZE/
DEU/DNK/ESP/FIN/FRA/GBR/GRC/IRL/IT
A/NLD/NOR/POL/PRT/SVK/SVN/SWE)
Vibration on handlebar (EN1032, ISO5008): Will not exceed 2.5 m/s²
(TT-R110E_AUT/BEL/CHE/CYP/CZE/
DEU/DNK/ESP/FIN/FRA/GBR/GRC/IRL/IT
A/NLD/NOR/POL/PRT/SVK/SVN/SWE)
Engine:
Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement: Single cylinder
Displacement:
110 cm³ Bore
× stroke:
51.0 × 54.0 mm (2.01 × 2.13 in)
Compression ratio: 9.3 : 1
Starting system:
Electric starter and kickstarter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Periodic oil change:
0.80 L (0.85 US qt, 0.70 Imp.qt)
Air filter:
Air filter element: Wet element
Fuel:
Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 3.8 L (1.00 US gal, 0.84 Imp.gal)
Fuel reserve amount: 0.5 L (0.13 US gal, 0.11 Imp.gal)
Car buretor:
Type × quantity:
VM16 x 1
Spark plu g(s):
Manufacturer/model:
NGK/CR6HSA
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Clutch:
Clutch type:
Wet, multiple-disc and centrifugal
automatic
Transmission:
Primary reduction ratio:3.722 (67/18)
Final drive: Chain
Secondary reduction ratio:
2.500 (35/14)
UB5181E0.book Page 1 Monday, April 6, 2015 9:22 AM

11-1
11
Index
A
Air filter element, cleaning .................... 7-10
B
Battery .................................................. 7-27
Brake lever .............................................. 4-2
Brake lever, checking and
lubricating ........................................... 7-23
Brake lever free play, adjusting ............ 7-18
Brake pedal............................................. 4-3
Brake pedal, checking and lubricating ........................................... 7-24
Brake pedal free play, adjusting ........... 7-19
Brake shoes, checking ......................... 7-20
C
Cables, checking and lubricating ......... 7-22
Carburetor, adjusting ............................ 7-13
Care ........................................................ 8-1
Clutch free play, adjusting .................... 7-17
D
Drive chain, cleaning and lubricating .... 7-22
Drive chain slack................................... 7-20
E
Engine break-in....................................... 6-3
Engine idling speed .............................. 7-13
Engine oil ................................................ 7-8
Engine serial number ............................ 10-1
Engine, starting a warm .......................... 6-2
Engine stop switch ................................. 4-1
F
Front fork, checking .............................. 7-25
Fuel ......................................................... 4-4
Fuel cock ................................................ 4-7
Fuel tank breather hose .......................... 4-6
Fuel tank cap .......................................... 4-3
Fuse, replacing ..................................... 7-28
H
Handlebar switches ................................ 4-1
I
Identification numbers .......................... 10-1
K
Kickstarter............................................... 4-8
L
Labels, location....................................... 1-1
M
Main switch ............................................. 4-1
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control
system .................................................. 7-3
Matte color, caution ................................ 8-1
Model label ........................................... 10-1
P
Panels, removing and installing.............. 7-6
Parking ................................................... 6-4
Part locations ......................................... 3-1
S
Safety information .................................. 2-1
Seat ........................................................ 4-9
Shifting ................................................... 6-2
Shift pedal .............................................. 4-2
Shift pedal, checking ............................ 7-19
Shock absorber assembly ...................... 4-9
Sidestand ............................................. 4-10
Sidestand, checking and lubricating .... 7-24
Spark arrester, cleaning ....................... 7-12
Spark plug, checking ............................. 7-7
Specifications ......................................... 9-1
Starter (choke) lever ............................... 4-8
Starting and warming up a cold engine .................................................. 6-1
Starting circuit cut-off system .............. 4-10
Start switch ............................................ 4-1
Steering, checking................................ 7-26
Storage ................................................... 8-4
Supporting the motorcycle................... 7-29
Swingarm pivots, lubricating ................ 7-25
T
Throttle grip and cable, checking and lubricating .......................................... 7-23
Throttle grip free play, checking........... 7-14
Tires ...................................................... 7-15
Tool kit.................................................... 7-2
Troubleshooting ................................... 7-33
Troubleshooting chart .......................... 7-34
V
Valve clearance .................................... 7-15
Vehicle Emission Control Information label (For Canada) .............................. 10-2
Vehicle identification number ............... 10-1
W
Wheel bearings, checking .................... 7-26
Wheel (front) ......................................... 7-29
Wheel (rear) .......................................... 7-31
Wheels .................................................. 7-17
UB5181E0.book Page 1 Monday, April 6, 2015 9:22 AM