2015 YAMAHA WOLVERINE Owners Manual

10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement:2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)Final gear oil:Type:SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.40 L (0.42 US qt, 0.35 Imp.qt)Differential gear oil:Type:SAE 80 API GL-4 Hypoid gear oil Quantity:
0.18 L (0.19 US qt, 0.16 Imp.qt)
Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.28 L (0.30 US qt, 0.25 Imp.qt)
Radiator (including all routes): 2.85 L (3.01 US qt, 2.51 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
37.0 L (9.77 US gal, 8.14 Imp.gal)Fuel injection:Throttle body:ID mark:2MB1 00Spark plug (s):Manufacturer/model:
NGK/CPR7EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Wet, centrifugal automaticTransmission:Secondary reduction system:Shaft drive
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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Secondary reduction ratio:43/21 × 17/12 × 33/9 (10.636)
Transmission type: V-belt automatic
Operation:
Right hand operation
Reverse gear: 23/14 × 28/23 (2.000)
Low range: 31/16 (1.938)
High range:
30/22 (1.364)Chassis:Frame type:Steel tube frame
Caster angle:
3.7 °
Trail: 19.0 mm (0.75 in)Front tire:Type:
Tubeless
Size: 26 x 8-12NHS
Manufacturer/model: MAXXIS/MU09Rear tire:Type:Tubeless
Size: 26 x 10-12NHS Manufacturer/model:
MAXXIS/MU10
Loading:Maximum loading limit:
327.0 kg (721 lb)
(Total weight of operator, passengers, cargo, accessories,
and tongue)Tire air pressure (measured on cold tires):Recommended:
Vehicle load: 0 - maximum
Front:
75.0 kPa (0.750 kgf/cm², 11 psi)
Rear: 75.0 kPa (0.750 kgf/cm², 11 psi)
Minimum: Vehicle load: 0 - maximum
Front: 70.0 kPa (0.700 kgf/cm², 10 psi)
Rear:
70.0 kPa (0.700 kgf/cm², 10 psi)Front wheel:Wheel type:Panel wheel
Rim size:
12 x 6.0ATRear wheel:Wheel type:Panel wheel
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10-4
10
Rim size:12 x 7.5ATFront brake:Type:
Disc brake
Operation: Unified brake
Specified brake fluid: DOT 4Rear brake:Type:Disc brake
Operation: Unified brake
Specified brake fluid:
DOT 4Front suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 246 mm (9.7 in)Rear suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 269 mm (10.6 in)
Electrical system:Ignition system:TCI
Charging system:
AC magnetoBattery:Model:U1-H11L
Voltage, capacity:
12 V, 28.0 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 2
Tail/brake light: 12 V, 5.0/21.0 W × 2
Neutral indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
Parking brake indicator light: LED
On-Command four-wheel-drive/differential gear lock
indicator: LCD
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10-5
10
High-range indicator light:LED
Low-range indicator light: LED
Differential gear lock indicator light:
LED
EPS warning light: LED (YXE70WPHG, YXE70WPXG)
Helmet/Seat belt indicator light: 14 V, 0.85 W × 2Fuses:Main fuse:
40.0 A
Fuel injection system fuse: 10.0 A
EPS fuse:
40.0 A (YXE70WPHG, YXE70WPXG)
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 25.0 A
EBU33220For Europe only
The figures quoted are emission levels and
are not necessarily safe working levels. Whilst
there is a correlation between the emission
and exposure levels, this cannot be used reli-
ably to determine whether or not further pre-
cautions are required. Factors that influence
the actual level of exposure of work-force in-
clude the characteristics of the work room,
the other sources of noise, etc. i.e. the num-
ber of machines and other adjacent process-
es, and the length of time for which an
operator is exposed to the noise. Also the
permissible exposure level can vary from
country. This information, however, will en-
able the user of the machine to make a better
evaluation of the hazard and risk.
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11-1
11
EBU32770
CONSUMER INFORMATION
EBU33320Identification number recordsRecord the vehicle identification number and
model label information in the spaces provid-
ed for assistance when ordering spare parts
from a Yamaha dealer or for reference, in
case the vehicle is stolen.
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:EBU32800Vehicle identification number
The vehicle identification number is stamped
into the frame.The vehicle identification number is used to
identify your vehicle.
EBU33330Model label
The model label is affixed to the frame under
the driver seat. Record
the information on this
label in the space provided. This information
will be needed to order spare parts from your
Yamaha dealer.1. Vehicle identification number
1
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11-2
11
1. Model label
1
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12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter case/air duct check hose, cleaning ................ 8-35
Air filter element, cleaning ........................................... 8-32
Auxiliary DC jack .......................................................... 4-32
Axle boots .................................................................... 8-29BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-46
Brake fluid level, checking ........................................... 8-39
Brake fluid, replacing ................................................... 8-40
Brake light switch, adjusting ........................................ 8-41
Brake pedal .................................................................. 4-12
Brake pedal and accelerator pedal, lubrication ........... 8-42
Brake pedal, checking ................................................. 8-40
Brakes, Periodic maintenance ..................................... 8-38
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-42
Cargo bed .................................................................... 4-20
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-24
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4
Cup holders ................................................................. 4-19DDifferential gear oil, Periodic maintenance .................. 8-22 Differential gear oil, Pre-operation check ...................... 5-6
Doors ........................................................................... 4-14
Driver seat position ...................................................... 4-16
Drive select lever ......................................................... 4-13
Drive select lever operation and reverse driving ............ 6-3
EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic
maintenance .............................................................. 8-14
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light (for EPS model) ................................ 4-5FFinal gear oil, Periodic maintenance ............................ 8-20
Final gear oil, Pre-operation check ................................ 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Front and rear brake pads, checking .......................... 8-38
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................ 8-51GGlove compartment ..................................................... 4-17HHeadlight beam, adjusting ........................................... 8-56
Headlight bulb, replacing ............................................. 8-54
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12IIdentification number records ...................................... 11-1
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12
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches, Pre-operation check ........................................................................... 5-8JJump-starting ............................................................... 8-50LLabel locations ............................................................... 1-1
Light switch .................................................................. 4-10
Loading ..........................................................................6-7
Low-range indicator light ............................................... 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-6
Maintenance chart, emission control system ................ 8-4
Model label ................................................................... 11-1
Multi-function meter unit ................................................ 4-6NNeutral indicator light .....................................................4-3OOn-Command drive knob ............................................ 4-11
On-Command drive knob, operation ............................. 6-5
On-Command four-wheel-drive /differential gear lock
indicator ....................................................................... 4-3
Owner’s manual and tool kit .......................................... 8-2PPanels .......................................................................... 8-11
Parking ........................................................................... 6-7
Parking brake ............................................................... 8-41
Parking brake indicator light .......................................... 4-3
Parking brake lever ...................................................... 4-13
Passenger handhold, Pre-operation check ................... 5-7
RRear knuckle upper and lower pivot, lubrication ......... 8-43
Reverse indicator light ................................................... 4-3SSafety information .......................................................... 2-1
Seat belt indicator light .................................................. 4-5
Seat belts ..................................................................... 4-17
Seat belts, Pre-operation check .................................... 5-7
Seats ............................................................................ 4-15
Shock absorber assemblies, adjusting the front ......... 4-22
Shock absorber assemblies, adjusting the rear ........... 4-27
Spark arrester, cleaning ............................................... 8-36
Spark plug, inspecting ................................................. 8-30
Specifications .............................................................. 10-1
Stabilizer bushes, checking ......................................... 8-43
Starting the engine ......................................................... 6-2
Steering, Pre-operation check ....................................... 5-7
Steering shaft, lubrication ............................................ 8-44
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-18TTail/brake light bulb, replacing ..................................... 8-57
Tire, replacing .............................................................. 8-45
Tires, Pre-operation check ............................................. 5-8
Trailer hitch bracket and receiver ................................ 4-32
Troubleshooting ........................................................... 8-57
Troubleshooting charts ................................................ 8-59VValve clearance ............................................................ 8-38
V-belt case drain plug .................................................. 8-36
Vehicle identification number ....................................... 11-1
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