2015 TATA SAFARI oil

138
PRELIMINAR PRELIMINARPRELIMINAR PRELIMINAR
PRELIMINAR
Y Y Y Y
Y
TR TRTR TR
TR
OUBLE SHOO OUBLE SHOOOUBLE SHOO OUBLE SHOO
OUBLE SHOO
TING TINGTING TING
TING
SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
PROBABLE CAUSE PROBABLE CAUSEPROBABLE CAUSE PROBABLE CAUSE
PROBABLE CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
REAR AXLE, LIVE FRONT AXLE REAR AXLE, LIVE FRONT AXLEREAR AXLE, LIVE FRONT AXLE REAR AXLE, LIVE FRONT AXLE
REAR AXLE, LIVE FRONT AXLE
1. Loss of lubricant (Oil) Breather hole clogged
•Clean the breather hole on the
axle housing
Differential cover gasket torn
•Get replaced
Pinion oil seal damaged
•Get replaced
2. Differential housing overheatingInsufficient oil
•Get the oil filled
Incorrect lubricant used
•Drain, flush and get correct
lubricant filled
BRAKES BRAKESBRAKES BRAKES
BRAKES
1. Poor brakes Insufficient brake fluid.
•Get the brake fluid filled
Air in the system
•Bleed the system
Malfunction of automatic
•Check & rectify auto adjuster
adjustermechanism or replace
Vacuum leakage
•Rectify the leakage
Brake fluid contamination
•Replace the brake fluid
Brake fluid, grease, oil or water
•Replace the leaking line, bleed
on pad /drum the system. Clean pad/lining.
replace seals if leaking
Worn brake lining/pad
•Get the liners/pad replaced
Excessive worn drums at rear
•Replace rear drums
soft or weak hose
•Check & replace
2. Spongy pedalAir in the system
•Bleed the system
PRELIMINARY TROUBLE SHOOTING
ProCarManuals.com

139
SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
PROBABLE CAUSE PROBABLE CAUSEPROBABLE CAUSE PROBABLE CAUSE
PROBABLE CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
3 . Brake pulling to one side Oil on the lining/pad•Clean the pad lining
One side shoe (pad) worn
•Get the shoe pad replaced
Loose brake anchor plate
•Tighten the bolts
Wheel adjustment disturbed
•Adjust
Unequal tyre pressure
•Adjust
One side brake pipe clogged
•Get the brake line cleaned &
bleed the system
4. Brake grab Improperly adjusted parking brake
•Get correctly adjusted
Brake fluid container breather hole
•Clean the hole on the container
clogged
No brake pedal free play/brake pedal
•Adjust brake pedal
not returning fully
Defective tandem master cylinder
•Replace/rectify tandem master
cylinder
5. Brake Squeal Defective brake lining/pad
•Replace
Glazed lining/pad
•Clean or replace lining/pad
Loose rivets
•Install rivets properly
Wrong lining/pad
•Install correct lining/pad
Shoe return spring broken
•Replace
Front pads /Antisqueal shims rubbing
•Get corrected
on the disc
PRELIMINAR PRELIMINARPRELIMINAR PRELIMINAR
PRELIMINAR
Y Y Y Y
Y
TR TRTR TR
TR
OUBLE SHOO OUBLE SHOOOUBLE SHOO OUBLE SHOO
OUBLE SHOO
TING TINGTING TING
TINGPRELIMINARY TROUBLE SHOOTING
ProCarManuals.com

146
S E R V I C E S C H E D U L ESERVICE SCHEDULE SERVICE SCHEDULESERVICE SCHEDULE SERVICE SCHEDULE
SERVICE SCHEDULE
SR SRSR SR
SR
x 1000 km x 1000 kmx 1000 km x 1000 km
x 1000 km
NO NONO NO
NO
OPER OPEROPER OPER
OPER
A AA A
A
TIONS TIONSTIONS TIONS
TIONS
FREQUENCY FREQUENCYFREQUENCY FREQUENCY
FREQUENCY
1-1.5 1-1.51-1.5 1-1.5
1-1.5
15 1515 15
15
30 3030 30
30
45 4545 45
45
60 6060 60
60
75 7575 75
75
90 9090 90
90
105 105105 105
105
GENERAL GENERALGENERAL GENERAL
GENERAL
1 Wash the vehicle & Clean the condenser with compressed air Every Service x x x x x x x x
2 Check & Top up Fluids if required: Coolant, Brake / Clutch Fluid, Battery Electrolyte, Power Every Service x x x x x x x x
Steering Oil, Gear Box Oil, Transfer Case & Front Axle (4X4) / Rear Axle Oil
3 Drain water accumulated in Sedimenter (OR Whenever warning lamp glows) Every Service x x x x x x x x
4 Check Engine Compartment for loose Fasteners, Low pressure fuel lines, Coolant hoses, air hoses, Every Service x x x x x x x x
Vacuum hoses, hydraulic line connections for leakages if any, Attend if necessary
5 Check Underbody for loose Fasteners, hydraulic line connections, Exhaust system / Fuel Pipes for Every Service x x x x x x x x
Damages / Leakages if any. Attend if necessary
6 Apply grease on door latches, door lock, door check stop, striker, bonnet opening lever & lock Every Service x x x x x x x
plate, tailgate hinges & door lock inner ratchet.
7 Check & ensure normal working of engine using Diagnostic Equipment. Every Service x x x x x x x x
2.2L DICOR ENGINE 2.2L DICOR ENGINE2.2L DICOR ENGINE 2.2L DICOR ENGINE
2.2L DICOR ENGINE
1 *Clean air cleaner filter element, Change if red band appears on service indicator even after Every Service x x x x x x x
cleaning
2 *Change engine Oil and Oil filter. Use APICH4+MB228.3 or Higher grade Engine Oil.Every Service x x x x x x x x
OR 1 Year whichever is earlier
3 Check All accessory Drive belts, adjust tension if required, change if damaged Every Service x x x x x x x
OR 1 Year whichever is earlier
4 Change fuel filterEvery Service x x x x x x x
OR 2 Years whichever is earlier
5 *Replace air filter element (OR if RED band appears on Service Indicator) 45,000 km x x
6 Change coolant in the cooling system 60,000 km x
OR 2 Years whichever is earlier
7 Change Sedimenter / Water seperator1,05,000 km x
8 Change Timing Belt & Timing Belt Idler1,05,000 km x
ProCarManuals.com

147
S E R V I C E S C H E D U L ESERVICE SCHEDULE SERVICE SCHEDULESERVICE SCHEDULE SERVICE SCHEDULE
SERVICE SCHEDULE
SR SRSR SR
SR
x 1000 km x 1000 kmx 1000 km x 1000 km
x 1000 km
NO NONO NO
NO
OPER OPEROPER OPER
OPER
A AA A
A
TIONS TIONSTIONS TIONS
TIONS
FREQUENCY FREQUENCYFREQUENCY FREQUENCY
FREQUENCY
1-1.5 1-1.51-1.5 1-1.5
1-1.5
15 1515 15
15
30 3030 30
30
45 4545 45
45
60 6060 60
60
75 7575 75
75
90 9090 90
90
105 105105 105
105
9 Change vacuum hoses fotr Vacuum Modulator, Turbocharger, EGR valve & throttle valve 60,000 km x
OR 4 Years whichever is earlier
GEAR BOX GEAR BOXGEAR BOX GEAR BOX
GEAR BOX
1 *Change oil in gear box (First at 45,000 KM, there after every 90,000 KM) x x
2 Change oil in transfer case 45,000 KM x x
3 Clean breather in gear box (also Transfer case in case of 4X4)
Every Oil Changexx
PROPELLER SHAFT PROPELLER SHAFTPROPELLER SHAFT PROPELLER SHAFT
PROPELLER SHAFT
1 Grease propeller shaft with grease gun (at slip joint - splines end) & Check Centre bracket 15,000 km x x x x x x x
mounting bolts for looseness. Tighten if necessary
FRONT AXLE (for 4x4) / REAR AXLE FRONT AXLE (for 4x4) / REAR AXLEFRONT AXLE (for 4x4) / REAR AXLE FRONT AXLE (for 4x4) / REAR AXLE
FRONT AXLE (for 4x4) / REAR AXLE
1 Change oil in axle (First at 15,000 KM, there after every 75,000 KM) x x
2 Clean breather in Axle Every Service x x x x x x x
SUSPENSION & STEERING SUSPENSION & STEERINGSUSPENSION & STEERING SUSPENSION & STEERING
SUSPENSION & STEERING
1 Grease idler arm (seal type idler arm) 15,000 km x x x x x x x
2 Check wheel alignment & balancing, chassis height & adjust if necessary 15,000 km x x x x x x x
3 Check condition of rubber bushes in the following & replace if necessary. 1)Top wishbone 30,000 km x x x
2)Lower wishbone 3)Anti roll bars 4)Rear links 5)Panhard rod 6) Vibration damper
4 Check shock absorber, its bushes & steering damper bushes, replace if necessary 30,000 km x x x
5 Grease steering spindle and sleeve 30,000 km x x x
6 Check & adjust front wheel bearing play & Change grease in front hubs 45,000 km x x
7 Change oil in power steering system & change filter element 75,000 km x
CLUTCH & BRAKES CLUTCH & BRAKESCLUTCH & BRAKES CLUTCH & BRAKES
CLUTCH & BRAKES
1 Check parking brakes, adjust if necessary15,000 km x x x x x x x
2 Check front brake pads & rear brake linings. Replace if necessary 15,000 km x x x x x x x
3 Change Clutch & Brake Fluid (Or 2 years whichever is earlier) 30,000 km x x x
ProCarManuals.com

148
S E R V I C E S C H E D U L ESER SERSER SER
SER
VICE SCHEDULE VICE SCHEDULEVICE SCHEDULE VICE SCHEDULE
VICE SCHEDULE
ADDITIONAL MAINTENANCE SCHEDULE UNDER SEVERE DRIVING CONDITIONS :
A.. Driving in conditions such as Patrolling, Taxi, Pickup Van, Vehicle Towing, with Trailer Towing
B. Driving on Dusty / Sandy roads
C. More than 50% (in terms of kms) driving in heavy city traffic
D. Frequently operating in mountainous area
ITEMINTERVAL CONDITION
AB CD
1. Engine Oil & Oil Filter Change every 7500 kms.
z zz z
z
z zz z
z
z zz z
z
z zz z
z
2. Air Filter Element Clean at every 7500 kms. &
z zz z
z
replace at 30,000 kms.
3. Front (for 4X4) & Rear Axle Change First at 15000 kms
z zz z
z
z zz z
z
z zz z
z
z zz z
z
Oil Change & thereafter at 45,000 kms.
SR SRSR SR
SR
x 1000 km x 1000 kmx 1000 km x 1000 km
x 1000 km
NO NONO NO
NO
OPER OPEROPER OPER
OPER
A AA A
A
TIONS TIONSTIONS TIONS
TIONS
FREQUENCY FREQUENCYFREQUENCY FREQUENCY
FREQUENCY
1-1.5 1-1.51-1.5 1-1.5
1-1.5
15 1515 15
15
30 3030 30
30
45 4545 45
45
60 6060 60
60
75 7575 75
75
90 9090 90
90
105 105105 105
105
ELECTRICALS ELECTRICALSELECTRICALS ELECTRICALS
ELECTRICALS
1 Check headlamp focussing & functioning of other electrical equipment 15,000 km x x x x x x x
2 Check specific gravity of battery electrolyte 30,000 km x x x
HV HVHV HV
HV
A AA A
A
C CC C
C
1 Check the HVAC System for Satisfactory Performance & attend if required Every Service x x x x x x x x
WHEELS & WHEELS & WHEELS & WHEELS &
WHEELS &
T TT T
T
YRES YRESYRES YRES
YRES
1 Tyre rotation15,000 km x x x x x x x
* Under severe driving conditions, additional maintenance is required. Please Refer to “Additional Maintenance Schedule under severe driving conditions”:
P PP P
P
r rr r
r
ec ecec ec
ec
autions t autions tautions t autions t
autions t
o b o bo b o b
o b
e tak e take tak e tak
e tak
en while cleaning engine c en while cleaning engine cen while cleaning engine c en while cleaning engine c
en while cleaning engine c
ompar omparompar ompar
ompar
tmen tmentmen tmen
tmen
t : t :t : t :
t :
I I I I
I
t is r t is rt is r t is r
t is r
ec ecec ec
ec
ommended t ommended tommended t ommended t
ommended t
o use dr o use dro use dr o use dr
o use dr
y lo y loy lo y lo
y lo
w pr w prw pr w pr
w pr
essur essuressur essur
essur
e air e aire air e air
e air
.. ..
.
D D D D
D
o not use pr o not use pro not use pr o not use pr
o not use pr
essur essuressur essur
essur
ised isedised ised
ised
w ww w
w
a aa a
a
t tt t
t
er erer er
er
.. ..
.
ProCarManuals.com

155
A L P H A B E T I C A L I N D E X ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX
ALPHABETIC INDEX
A AA A
A
Air Bags 2 2
Aggregate Numbers-Location 1 2
Air Conditioning52, 134
Air Filter & Filter Element 105
Analog Clock 66
Anti Lock Brake System 7 9
Ashtray 6 1
Audio Warning 2 1
Automatic Hub Lock 8 2
B BB B
B
Battery 118
Belt Tension 135
Bonnet Opening / Closing 7 0
Brake Fluid 115
Brakes 7 9
Branded Lubricants 9 5
C CC C
C
Catalytic Converter 132
Central Locking System 13
Child Lock 20
Cigarette Lighter 60
Clutch Fluid 115
Collapsible Steering column 2 1
Combi-Switch 33
Coolants 9 4
D DD D
D
Door Locks 20
Driving Controls 28
Driving in adverse conditions 85
Driving Safety 89
E
ECU 1 1 7
EGR System 132
Engine Compartment 104
Engine Coolant 73
Engine Cooling System 106
Engine oil 72
Engine Oil & Oil Filter 108
Environment Protection 8
F FF F
F
Flat tyre replacement 120
Follow Me Home Headlamp 64
Front & Rear Fog Lights 38
Front / Rear Axle Oil 112
Front Seat 56
Front Windshield / Door Glass Demister 5 4
Fuel 92
Fuel Economy 84
Fuel Gauge 50
Fuel level 72
Fuel Tank Flap Switch 38
Fuel Tank Flap 61
Fuses 130
G GG G
G
Gauges 4 7
Gear Box 78
Gear Box Oil 1 1 0
Gear Shift Lever 32
Glove Box 62
H HH H
H
Hazard Warning 39
Head Lamps & Headlamp Adjustment 113
Headlamp Leveling Switch 40
Headrest 57
Headrest adjustment 1 8
High mounted stop lamp 67
I II I
I
Ignition Switch 29
Immobiliser- Anti Theft Security System 31
Important Information 6,7
Indicators 43
Instrument Cluster 42
J JJ J
J
Jack & Tools 59
Jump Seats 59
ProCarManuals.com

156
A L P H A B E T I C A L I N D E X ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX
ALPHABETIC INDEX
L LL L
L
Limited Slip Differential 82
Lubricants 9 3
Load consciouse pressure
reducing valve 117
M MM M
M
Middle Seat 57
Mirror (Inside) 63
Mirror (Motorised) 60
Mirror Demister 39
MP3/DVD player 67
Music System 66
O OO O
O
Odometer 47
Operating Switch 38
P PP P
P
Panel Lights 47
Parking Brake 32
Power Steering Fluid 115
Power Windows 55
Preparing to drive 77
Prior to driving – Check List 71
R RR R
R
Rear Seat 5 7
Rear Windshield Demister 39
Rear Windshield Wash & Wipe 39
Remote bypass valve 1 1 8
Relays 131
Reverse Guiding System 65
Roof Lights 63
Roof Mounted A.C. 54
Roof Rail 88
RPM Meter 49
Running in Period 77
S SS S
S
Seat Adjustment 58
Seat belt 1 6
Seat belt precautions 1 9
Service Schedule 144
Spare Wheel 1 2 5
Speedometer 4 8
Starting / Stopping the engine 7 6
Steering Lock 29
Steering Wheel Position Adjustment 38
Sunvisors 6 5
T TT T
T
Tail lamp 67
Technical Specifications 97
Temperature Gauge 50
Towing the vehicle 88
Transfer case 4X4 operation 82
Transfer case Electric Shift Switch 36
Transfer case oil 1 1 1
Trouble Shooting 136
Turbo Charger 133
Tyre 120,123
Tyre Rotation 124
V VV V
V
Vehicle Care 126
Vehicle Record Sheet 1 4 9
Vehicle Specifications 9 7
W WW W
W
Warranty-Terms & Condition 10
Wheels & Tyres 120
Wheel Alignment 123
Wheel Balancing 123
Wiper Care 127
ProCarManuals.com