2015 SUZUKI NEXA battery
[x] Cancel search: batteryPage 227 of 288
Downloaded from www.Manualslib.com manuals search engine 7-4
INSPECTION AND MAINTENANCE
64MS0-74E
Interval: This interval should be judged by odometer reading
or months, whichever comes first.
FREE INSPECTION
PERIODIC MAINTENANCE AT COST
km (x1000)
1
5
10
20
30
40
50
60
70
80
months
1
6
12
24
36
48
60
72
84
96
5-5.
Brake drum and shoes (Wear)
-
-
I
I
I
I
I
I
I
I
5-6.Master cylinder and wheel cylinder or caliper, brake hoses and pipes (Fluid
leakage, damage)IIIIIIIIII
5-7.
Master cylinder sub assembly, wheel cylinder boot kit & caliper seal set
I
I
I
I
I
R
I
I
I
R
WHEEL
6-1.
Tyres (air pressure, abnormal wear, crack and rotation)
I
I&O
I&O
I&O
I&O
I&O
I&O
I&O
I&O
I&O
6-2. Wheels (Damage) I I I IIIIIII
6-3.
Front/Rear wheel bearing (Loose, damage)
I
I
I
I
I
I
I
I
I
I
FRONT / REAR SUSPENSION
7-1.
Suspension strut (Oil leakage, damage)
I
I
I
I
I
I
I
I
I
I
7-2. Suspension arms / Knuckle support (Loose, damage) – I I I I I I I I I
7-3.
Rear spring (Damage)
I
I
I
I
I
I
I
I
I
I
7-4.Shock absorbers (Oil leakage, damage) I I I I IIIIII
7-5.
All bolts and nuts (Loose)
–
T
T
T
T
T
T
T
T
T
7-6.Torsion rods – I I I I I I I I I
STEERING
8-1.
Steering wheel (Play, loose)
I
I
I
I
I
I
I
I
I
I
8-2.Steering column and tie rods (Loose, damage, wear) I I I I I I I I I I
ELECTRICAL
9-1.
Battery electrolyte (Level, leakage)
I
I
I
I
I
I
I
I
I
I
9-2. Wiring harness connection (Loose, damage) – I I I I I I I I I
9-3.
Lighting system (Operation, stains, damage)
I
I
I
I
I
I
I
I
I
I
9-4.Horn (Operation) IIIIII I II I
9-5.
System Voltage
)
I
I
I
I
I
I
I
I
I
BODY
10-1.
All chassis bolts and nuts (Tighten)
–
I
T
T
T
T
T
T
T
T
10-2. All latches, hinges and locks (Function)) I I&L I&L I&L I&L I&L I&L I&L I&L I&L
Page 241 of 288
Downloaded from www.Manualslib.com manuals search engine 7-18
INSPECTION AND MAINTENANCE
64MS0-74E
Wheel AlignmentIn case of abnormal tyre wear or pull
ing
towards one s
ide, have the wheel al
igned
at
A U T H O R I S E D - A R U T I 3 U Z U K I . % 8 ! D E A L E R
W O R K S H O P
Tubeless Tyres (If equipped)The veh
icle
is equ
ipped w
ith Tubeless
Tyres
. In tubeless tyre, a th
in layer of butyl
rubber
is used for l
ining the
inside of the
tubeless tyre
. Th
is layer
is to prevent a
ir
loss and fulf
illing the purpose of tube
. The
a
ir pressure
is ma
inta
ined by the seal
ing
between tyre bead and wheel r
im. Tube-
less tyres are hav
ing advantage of slow a
ir
loss and prevent
ing sudden deflat
ion wh
ile
dr
iving.Care and maintenance tips for tubeless
tyres
1) Always ma
inta
in recommended
inflat
ion
pressure
. Dr
iving cont
inuously at low
inflat
ion pressure can lead to tyre dam-
age.
2) In case any leakage
is found, check for
any na
il penetrat
ion/valve core dam-
age or r
im bent
. Damaged wheel must
not be used
.
3) In case tyre has run at low pressure,
it
must be
inspected for any defect
.
4) Whenever new tyre
is fitted, replace the
valve
.
5) If cont
inuous h
igh speed dr
iving
is
requ
ired,
increase tyres pressure by 5
ps
i over recommended
inflat
ion pres-
sure
.
6) Never run the tyre beyond TWI (Tread
wear
indicator)
. The tyre
is recommen-
ded to be replaced when the rema
ining
tread has worn to th
is po
int. The
indica-
tors are spaced across the tread
around the tyre marked by a tr
iangular
symbol (TWI)
.
7) Always prefer tubeless tyre mount
ing
mach
ine. In case of manual mount
ing-
tyre/wheel r
im damage may occur
.
8)
In case of any problem, please get
in
touch w
ith
A U T H O R I S E D - A R U T I 3 U Z U K I
W O R K S H O P
Battery
WA R N I N G
• Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working in the vicinity of the
battery.
• When checking or servicing the
battery, disconnect the negative
cable. Be careful not to cause a
short circuit by allowing metal
objects to contact the battery posts
and the vehicle at the same time.
• To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump starting instructions
in the “EMERGENCY SERVICE”
section of this manual if it is neces-
sary to jump start your vehicle.
• Diluted sulfuric acid spilled from
battery can cause blindness or
severe burns. Use proper eye pro-
tection and gloves. Flush eyes or
body with ample water and get
medical care immediately if suf-
fered. Keep batteries out of the
reach of children.
Wheel BalancingIf the veh
icle v
ibrates abnormally on
smooth road, have the wheel balanced at
A U T H O R I S E D - A R U T I 3 U Z U K I W O R K S H O P
Page 242 of 288
Downloaded from www.Manualslib.com manuals search engine , 1 6 3 ( & 7 , 2 1 $ 1 ' 0 $ , 1 7 ( 1 $ 1 & (
0 6 (
76MS006
7he level of the battery solution must be
kept between the upper level line (1)
and lower level line (2) at all times. If the
level is found to be below the lower level
line (2), add distilled water to the upper
level line (1). You should periodically check
the battery, battery terminals, and battery
hold-down bracket for corrosion. Remove
corrosion using a stiff brush and ammonia
mixed with water, or baking soda mixed
with water. After removing corrosion, rinse
with clean water.
If your vehicle is not going to be driven for
a month or longer, disconnect the cable
from the negative terminal of the battery to
help prevent discharge. 5 H S O D F H P H Q W R I W K H E D W W H U \
) R U ' $ ' L H V H O ( Q J L Q H 0 R G H O
64MS160
NOTE:
(For D13A Diesel Engine Model)
To approach the battery, remove the suc-
tion pipe (1). ) R U ' $ $ ' L H V H O ( Q J L Q H 0 R G H O
61MS2A006
NOTE:
(For D16AA Diesel Engine Model)
To approach the battery, loosen the bolts,
push the locks and remove the suction
pipe (1).
( ; $ 0 3 / (
(1)
( ; $ 0 3 / (
(1)
( ; $ 0 3 / (
Page 243 of 288
Downloaded from www.Manualslib.com manuals search engine
, 1 6 3 ( & 7 , 2 1 $ 1 ' 0 $ , 1 7 ( 1 $ 1 & (
0 6 (
51KM039
To remove the battery:
1) Disconnect the negative cable (1).
2) Disconnect the positive cable (2).
3) Remove the bracket bolt (3) and
remove the bracket (4).
4) Remove the battery.
To install the battery:
1) Install the battery in the reverse order of
removal.
64MS176
NOTE:
When putting the battery in the battery tray,
make sure the recess on the terminal side
bottom of the battery engages with the
convex portion of the tray.
2) Tighten the bracket bolt and battery
cables securely.
NOTE:
When the battery is disconnected, some of
the vehicle’s function will be initialized and/
or deactivated.
These function are required to reset after
the battery is reconnected.
) X V H VYour vehicle has three types of fuses, as
described below:
0 D L Q I X V H
The main fuse takes current directly from
the battery.
3 U L P D U \ I X V H V
These fuses are between the main fuse
and individual fuses, and are for electrical
load groups.
, Q G L Y L G X D O I X V H V
These fuses are for individual electrical cir-
cuits.
To remove a fuse, use the fuse puller (1)
provided in the fuse cover.
64MS198
(1)
(2)
(3)
(4)
( ; $ 0 3 / (
( ; $ 0 3 / (
(1)
Page 244 of 288
Downloaded from www.Manualslib.com manuals search engine , 1 6 3 ( & 7 , 2 1 $ 1 ' 0 $ , 1 7 ( 1 $ 1 & (
0 6 (
) X V H V L Q W K H ( Q J L Q H & R P S D U W P H Q W
61MM0B068
64MS177
The main fuse, primary fuses and some of the
individual fuses are located in the engine
compartment. If the main fuse blows, no elec-
trical component will function. If a primary fuse
blows, no electrical component in the corre-
sponding load group will function. When
replacing the main fuse, a primary fuse or an
individual fuse, use a 0 D U X W L * H Q X L Q H 3 D U W To
remove a fuse, use the fuse puller provided in
the fuse box. The amperage of each fuse is
shown in the back of the fuse box cover.
(6)
(7) (1)
(2)
(3)
(4)
(5)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)(18)
(19)
(20)
(21)
(22)
(23)(24)
(25)
(26)
(27)
(28)(29)
(30)
(31)
(32)
(33)
(34)
(35)
0 $ , 1 ) 8 6 ( 3 5 , 0 $ 5 < ) 8 6 (
(1) 60 A FL7
(2) 80 A FL6
(3)
100 A
FL5
(4)
80 A
FL4
(5)
100 A
FL3
(6)
100 A
FL2
(7)
120 A
FL1
(8) 7.5 AIgnition-1 signal 2 (D16AA)
(9) 30 A Radiator fan 2
(10) 20 A Front fog light
(11) 7.5 A Headlight 2
(12) 25 A ABS control module
(13) 25 A Headlight
(14) 30 A Back up
(15) 40 A Ignition switch
(16) 40 A ABS motor
(17) 30 A Starting motor
(18) 30 A Radiator fan
(19) 30 A FI main
(20) 20 A Fuel pump
(21) 10 A Air compressor
(22) 7.5 A ECM (D13A)
(23) 30 A Blower fan
(24) 10 A FI 2 (D13A)
(25) 20 A INJ DRV (D13A)
(26) 7.5 A Starting signal
(27) 15 A Headlight (Left)
(28) 15 A Headlight high (Left)
(29) 7.5 A FI 2 (D16AA)
(30) 20 A INJ DRV (D16AA)
(31) 15 A FI 3 (D16AA)
(32) 15 A Headlight (Right)
(33) 15 A Headlight high (Right)
(34) 50 A Ignition switch 2
(35) 50 A Battery
Page 268 of 288
Downloaded from www.Manualslib.com manuals search engine ( 0 ( 5 * ( 1 & < 6 ( 5 9 , & (
0 6 (
- X P S V W D U W L Q J L Q V W U X F W L R Q V
: K H Q - X P S 6 W D U W L Q J < R X U 9 H K L F O H
8 V H W K H ) R O O R Z L Q J 3 U R F H G X U H 1) Use only a 12-volt battery to jump start
your vehicle. Position the good 12-volt
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on
another vehicle, DO NOT LET THE
VEHICLES TOUCH. Set the parking
brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
54MN259
3) Make jump lead connections as follows:
1. Connect one end of the first jump
lead to the positive (+) terminal of the
flat battery (1).
2. Connect the other end to the positive
(+) terminal of the booster battery (2).
3. Connect one end of the second jump
lead to the negative (–) terminal of the
booster battery (2).
4. Make the final connection to an
unpainted, heavy metal part (i.e.
engine mount bracket (3)) of the
engine of the vehicle with the flat bat-
tery (1).
: $ 5 1 , 1 *
Page 269 of 288
Downloaded from www.Manualslib.com manuals search engine
( 0 ( 5 * ( 1 & < 6 ( 5 9 , & (
0 6 (
4) If the booster battery you are using is fit-
ted to another vehicle, start the engine of
the vehicle with the booster battery. Run
the engine at moderate speed.5) Start the engine of the vehicle with the
flat battery.
6) Remove the jump leads in the exact
reverse order in which you connected
them.
7 R Z L Q JIf you need to have your vehicle towed,
contact a professional service. Your dealer
can provide you with detailed towing
instructions.
: K H H O ' U L Y H : ' 0 D Q X D O 7 U D Q
V D [ O HManual transaxle vehicles may be towed
using either of the following methods.
1) From the front, with the front wheels
lifted and the rear wheels on the ground.
Before towing, make sure that the park-
ing brake is released.
2) From the rear, with the rear wheels lifted
and the front wheels on the ground, pro-
vided the steering and drivetrain are in
operational condition. Before towing,
make sure that transaxle is in neutral,
the steering wheel is unlocked (vehicle
without keyless push start system - the
ignition key should be in the “ACC” posi-
tion) (vehicle with keyless push start sys-
tem - the ignition mode is ACC), and the
steering wheel is secured with a clamp-
ing device designed for towing service.
& $ 8 7 , 2 1
& R Q Q H F W W K H M X P S O H D G W R W K H H Q J L Q H
P R X Q W E U D F N H W V H F X U H O \ , I W K H M X P S
O H D G G L V F R Q Q H F W V I U R P W K H H Q J L Q H
P R X Q W E U D F N H W E H F D X V H R I Y L E U D W L R Q D W
W K H V W D U W R I W K H H Q J L Q H W K H M X P S O H D G
F R X O G E H F D X J K W L Q W K H G U L Y H E H O W V
NOTICE
2 E V H U Y H W K H I R O O R Z L Q J L Q V W U X F W L R Q V
Z K H Q W R Z L Q J \ R X U Y H K L F O H
Page 270 of 288
Downloaded from www.Manualslib.com manuals search engine ( 0 ( 5 * ( 1 & < 6 ( 5 9 , & (
0 6 (
, I W K H 6 W D U W H U ' R H V 1 R W 2 S H U D W H1) Try turning the ignition switch to the
“START” position or try pressing the
engine switch to change the ignition
mode to START with the headlights
turned on to determine the battery condi-
tion. If the headlights go excessively dim
or go off, it usually means that either the
battery is flat or the battery terminal con-
tact is poor. Recharge the battery or cor-
rect battery terminal contact as
necessary.
, I W K H ( Q J L Q H L V ) O R R G H GIf the engine is flooded with the fuel, it may
be hard to start. If this happens, press the
accelerator pedal all the way to the floor
and hold it there while cranking the engine.
• For petrol engine model, do not operate
the starter motor for more than 12 sec-
onds.
• For diesel engine model, do not operate
the starter motor for more than 30 sec-
onds.
, I W K H ( Q J L Q H 2 Y H U K H D W VThe engine could overheat temporarily
under severe driving conditions. If the high
engine coolant temperature warning light
comes on as overheating during driving:
1) Turn off the air conditioner, if equipped.
2) Take the vehicle to a safe place and
park.
3) Let the engine run at the normal idle
speed for a few minutes until the high
engine coolant temperature warning
light goes off.
: $ 5 1 , 1 *
, I \ R X V H H R U K H D U H V F D S L Q J V W H D P
V W R S W K H Y H K L F O H L Q D V D I H S O D F H D Q G
L P P H G L D W H O \ W X U Q R I I W K H H Q J L Q H W R O H W
L W F R R O ' R Q R W R S H Q W K H K R R G Z K H Q
V W H D P L V S U H V H Q W : K H Q W K H V W H D P
F D Q Q R O R Q J H U E H V H H Q R U K H D U G R S H Q
W K H K R R G W R V H H L I W K H F R R O D Q W L V V W L O O
E R L O L Q J , I L W L V \ R X P X V W Z D L W X Q W L O L W
V W R S V E R L O L Q J E H I R U H \ R X S U R F H H G