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7. Install the wheel center cap and remove the wheelblocks. Do not install chrome or aluminum wheel
center caps on the spare wheel. This may result in cap
damage.
8. Lower the jack to its fully closed position. Stow the replaced tire, jack, and tools as previously described.
NOTE: If the bottle jack will not lower by turning the dial
(thumbwheel) by hand, it may be necessary to use the
jack drive tube in order to lower the jack.
9. Adjust the tire pressure when possible.
NOTE: Do not oil wheel studs. For chrome wheels, do
not substitute with chrome plated wheel nuts.To Stow The Flat Or Spare
NOTE: Have the flat tire repaired or replaced immedi-
ately.
WARNING!
A loose tire thrown forward in a collision or hard
stop could injure the occupants in the vehicle. Have
the deflated (flat) tire repaired or replaced immedi-
ately.
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WHAT TO DO IN EMERGENCIES 719
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1. Turn the wheel so that the valve stem is facing theground and toward the rear of the vehicle for conve-
nience in checking the spare tire inflation. Slide the
wheel retainer through the center of the wheel. 2. Lift the spare tire with one hand to give clearance to
tilt the retainer at the end of the cable and position it
properly across the wheel opening.
Reinstalling The Retainer
Pushing The Retainer Through The Center Of The
Wheel And Positioning It
720 WHAT TO DO IN EMERGENCIES
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3. Attach the wheel wrench to the jack extension tubewith the curved angle facing away from the vehicle.
Insert the tube through the access hole between the
lower tailgate and the top of the bumper and into the
winch mechanism tube. 4. Rotate the wheel wrench handle clockwise until the
wheel is drawn into place against the underside of the
vehicle. Continue to rotate until you feel the winch
mechanism slip, or click three or four times. It cannot
be overtightened. Push against the tire several times to
ensure it is firmly in place.
Wheel Wrench And Jack Extension Tube Assembled And
In Position
Rotating The Wheel Wrench Handle
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WHAT TO DO IN EMERGENCIES 721
Page 724 of 865
NOTE:The winch mechanism is designed for use with
the jack extension tube only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
Reinstalling The Jack And Tools (2500 And 3500
Series)
1. Tighten the jack all the way down by turning the jack turn-screw counterclockwise until the jack is snug.
2. Position the jack and tools into bracket assembly. Make sure the lug wrench is under the jack near the
jack turn-screw. Snap tools into bracket assembly clips.
Install the jack into bracket assembly and turn the
jack-turn-screw clockwise until jack is snug into
bracket assembly.
Jack And Tools Bracket Assembly
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3. Place the jack and tool bracket assembly in the storageposition holding the jack by the jack turn-screw, slip
the jack and tools under the seat so that the bottom slot
engages into the fastener on the floor.
NOTE: Ensure that the jack and tool bracket assembly
slides into the front hold down location. 4. Turn the wing bolt clockwise to secure to the floor pan.
Reinstall the plastic cover.
Jack Hold Down Fastener
Wing Bolt/Jack And Tools (2500/3500 Series)
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WHAT TO DO IN EMERGENCIES 723
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Hub Caps/Wheel Covers — If Equipped
The hub caps must be removed before raising the vehicle
off the ground.
CAUTION!
Use extreme caution when removing the front and
rear center caps. Damage can occur to the center cap
and/or the wheel if screwdriver type tools are used. A
pulling motion, not a pry off motion, is recom-
mended to remove the caps.
For single rear wheel (SRW) models, use the flat blade on
the end of the lug wrench to pull the hub cap off. Insert
the blade end into the pull off notch and carefully pull the
hub cap off with a back and forth motion. On 3500 models with dual rear wheels (DRW), you must
first remove the hub caps. The jack handle driver has a
hook at one end that will fit in the pull off notch of the
rear hub caps. Position the hook and pull straight out on
the ratchet firmly. The hub cap should pop off. The wheel
skins can now be removed. For the front hub cap, use the
flat blade on the end of the lug wrench to pull the caps
off. The wheel skin can now be removed.
CAUTION!
•
Use a pulling motion to remove the hub cap. Do not
use a twisting motion when removing the hub cap,
damage to the hub cap; finish may occur.
• The rear hub caps on the dual rear wheel has two
pull off notches. Make sure that the hook of the
jack handle driver is located squarely in the cap
notch before attempting to pull off.
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You must use the flat end of the lug wrench to pull off the
wheel skins. Locate the hub cap pull notches (2 notches
on each cap). Insert the flat tip completely and using a
back and forth motion, loosen the wheel skin. Repeat this
procedure around the tire until the skin pops off.
Replace the wheel skins first using a rubber mallet. When
replacing the hub caps, tilt the cap retainer over the lug
nut bolt circle and strike the high side down with a
rubber mallet. Be sure that the hub caps and wheel skins
are firmly seated around the wheel.
HOISTING
A conventional floor jack may be used at the jacking
locations. Refer to the graphics that show jacking loca-
tions. However, a floor jack or frame hoist must never be
used on any other parts of the underbody.
CAUTION!
Never use a floor jack directly under the differential
housing of a loaded truck or damage to your vehicle
may result.
JUMP-STARTING PROCEDURES
If your vehicle has a discharged battery it can be jump-
started using a set of jumper cables and a battery in
another vehicle or by using a portable battery booster
pack. Jump-starting can be dangerous if done improperly
so please follow the procedures in this section carefully.
NOTE:When using a portable battery booster pack
follow the manufacturer ’s operating instructions and
precautions.
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WHAT TO DO IN EMERGENCIES 725
Page 728 of 865
CAUTION!
Do not use a portable battery booster pack or any
other booster source with a system voltage greater
than 12 Volts or damage to the battery, starter motor,
alternator or electrical system may occur.
WARNING!
Do not attempt jump-starting if the battery is frozen.
It could rupture or explode and cause personal injury.
Preparations For Jump-Start
The battery in your vehicle is located in the front of the
engine compartment, behind the left headlight assembly.
NOTE:The positive battery post is covered with a
protective cap. Lift up on the cap to gain access to the
positive battery post. Do not jump off fuses. Only jump
directly off positive post.
Battery (Gas Model Shown)
1 — Positive Battery Post
2 — Fuses
726 WHAT TO DO IN EMERGENCIES