PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU62100
General maintenance and lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 4000 km
(2400 mi) 8000 km
(4800 mi) 12000 km
(7200 mi) 16000 km
(9600 mi)
1 Air filter element • Replace. Every 20000 km (12500 mi)
2 Air filter check hose • Clean.
3 *V-
belt case air filter
element • Clean.
• Replace if necessary.
4 *Front brake • Check operation, fluid level and
vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
5 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage.
• Check brake lever free play, and adjust if necessary.
• Replace brake pads. Whenever worn to the limit
6 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping.
• Replace. Every 4 years
7 *Brake flui d • Replace. Every 2 years
8 *Wheels • Check runout and for damage.
• Balance the front wheels. Whenever the tires or wheels have been changed or replaced
9 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
U2CME0E0.book Page 4 Friday, May 2, 2014 2:55 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
10*Wheel bearin gs • Check bearings for looseness or
damage.
11 *Steerin g system • Check bearing play and steering
for roughness.
• Lubricate with lithium-soap- based grease. Every 24000 km (14000 mi)
• Check steering tie rod, and re- place if necessary.
12 *Leanin g system • Check bearing play.
13 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. Every 12000 km (7200 mi)
14 Front
brake lever
pivot shaft • Lubricate with silicone grease.
15 Rear
brake lever
pivot shaft • Lubricate with silicone grease.
16 *Unifie
d b rake sys-
tem • Lubricate link pivots and moving
parts with silicone grease.
• Lubricate cable end with lithium- soap-based grease.
17 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease.
18 *Sidestan d switch • Check operation.
19 *Front fork • Check operation and for oil leak-
age.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 4000 km
(2400 mi) 8000 km
(4800 mi) 1
2000 km
(7200 mi) 16000 km
(9600 mi)
U2CME0E0.book Page 5 Friday, May 2, 2014 2:55 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-19
6
EAU49351
Checking the front b rake lever
free playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon gy feelin g in the b rake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system be-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the b
rakin g performance, which may re-
sult in loss of control and an acci-
d ent.
EAU60760
Checkin g the rear brake lever
free playMeasure the rear brake lever free play
as shown. Periodically check the brake
lever free play and, if the free play is 20
mm (0.79 in) or more, have a Yamaha
dealer check and adjust the brake sys-
tem.
WARNING
EWA10642
An incorrect b rake lever free play in-
d icates a hazar dous con dition in the
b rake system. Do not operate the
vehicle until the b rake system has
b een checked or repaired by a
Yamaha dealer.
1. No brake lever free play
1
1. Rear brake lever free play
1
U2CME0E0.book Page 19 Friday, May 2, 2014 2:55 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6
EAU23173
Lubricatin g the front an d rear
b rake leversFront brake lever
Rear brake lever
The pivoting points of the front and rear
brake levers must be lubricated at the
intervals specified in the periodic main-
tenance and lubrication chart.
EAU23215
Checkin g an d lu bricatin g the
centerstan d an d si destan dThe operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.
WARNING
EWA10742
If the centerstan d or si destan d d oes
not move up an d d own smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstan d or
si destan d coul d contact the groun d
an d d istract the operator, resultin g
in a possi ble loss of control.
Recommen ded lu bricant:
Silicone grease
U2CME0E0.book Page 23 Friday, May 2, 2014 2:55 PM
VEHICLE CARE AND STORAGE
7-4
7
EAU60721
StorageShort-term
Always store your vehicle in a cool, dry
place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the vehi-
cle.NOTICE
ECA21170
Storin g the vehicle in a poorly
ventilate d room or coverin g it
with a tarp, while it is still wet,
will allow water an d humi dity to
seep in an d cause rust.
To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .Long-term
Before storing your vehicle for several
months: 1. Follow all the instructions in the “Care” section of this chapter. 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinder, piston rings,
etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING! To
prevent dama ge or injury
from sparkin g, make sure to
g roun d the spark plu g elec-
tro des while turnin g the en-
g ine over.
[EWA10952]
4. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the vehicle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-26.TIPMake any necessary repairs before
storing the vehicle.
U2CME0E0.book Page 4 Friday, May 2, 2014 2:55 PM
10-1
10
INDEXAAcceleration and deceleration ................ 5-2
Air filter and V-belt case air filter elements ............................................. 6-14
Auxiliary DC connector ......................... 3-17
Auxiliary light......................................... 6-30BBattery .................................................. 6-26
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-20
Brake lever, front .................................... 3-8
Brake lever, rear...................................... 3-9
Brake levers, lubricating ....................... 6-23
Braking.................................................... 5-3CCables, checking and lubricating ......... 6-22
Care ........................................................ 7-1
Catalytic converter ................................ 3-11
Centerstand and sidestand, checking and lubricating .................................... 6-23
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-3DDimmer switch ........................................ 3-8EEngine break-in....................................... 5-3
Engine oil and oil strainer...................... 6-10
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-3FFinal transmission oil ............................ 6-12
Front and rear brake pads, checking.... 6-20
Front brake lever free play, checking ... 6-19
Front fork, checking .............................. 6-24 Fuel ....................................................... 3-10
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap .......................................... 3-9
Fuses, replacing ................................... 6-27
HHandlebar switches ................................ 3-8
Headlight bulb, replacing ..................... 6-29
High beam indicator light ....................... 3-2
Horn switch ............................................ 3-8IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-15
Indicator lights and warning lights ......... 3-2KKeyhole shutter ...................................... 3-2LLeaning system, checking .................... 6-26
Luggage hook ...................................... 3-14MMain switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4PPanel, removing and installing ............... 6-8
Parking ................................................... 5-4
Part locations ......................................... 2-1
Passenger footrest ............................... 3-13RRear brake lever free play, checking .... 6-19
SSafe-riding points....................................1-5
Safety information ...................................1-1
Seat .......................................................3-12
Self-diagnosis device..............................3-3
Sidestand ..............................................3-14
Spark plug, checking ..............................6-8
Specifications .........................................8-1
Starting off ..............................................5-2
Starting the engine ..................................5-1
Start switch .............................................3-8
Steering, checking ................................6-25
Steering tie rod, checking .....................6-25
Storage ...................................................7-4
Storage compartment ...........................3-13TTail/brake light ......................................6-30
Throttle grip and cable, checking and
lubricating ...........................................6-22
Throttle grip free play, checking ...........6-16
Tires ......................................................6-17
Tool kit ....................................................6-2
Troubleshooting ....................................6-31
Troubleshooting charts .........................6-32
Turn signal indicator lights ......................3-2
Turn signal light bulb.............................6-30
Turn signal switch ...................................3-8VValve clearance .....................................6-16
Vehicle identification number ..................9-1WWheel bearings, checking .....................6-25
Wheels ..................................................6-18
U2CME0E0.book Page 1 Friday, May 2, 2014 2:55 PM