Page 7 of 181

PETROL INJECTION
Fault finding – System operation17B
17B - 7V12 MR-372-J84-17B000$090.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48PETROL INJECTION
Fault finding – System operation
1. SYSTEM OPERATION
Composition
The injection system consists of the:
– accelerator potentiometer,
– accelerator pedal switch,
– TDC sensor,
– atmospheric pressure sensor,
– air temperature sensor,
– coolant temperature sensor,
– freon pressure sensor,
– upstream oxygen sensor,
– downstream oxygen sensor,
– cruise control switch,
– steering column switch,
– cruise control on/off switch,
– brake lights switch,
– fuel vapour absorber,
– injection computer,
– motorised throttle valve,
– four injectors,
– four pencil coils,
– + turbocharging pressure sensor,
– coolant pump
– turbocharging solenoid valve.
Computer
SAGEM S3000 flash EEPROM 128-track computer controlling the injection and the ignition.
Multipoint injection in sequential mode.
Connections to the other computers:
– Protection and Switching Unit (UPC)
– Passenger Compartment Control Unit (UCH),
– Automatic Transmission Electronic Control Unit (AUTO ECU).
JSAA741.0
MR-372-J84-17B000$090.mif
Page 10 of 181

PETROL INJECTION
Fault finding – System operation17B
17B - 10V12 MR-372-J84-17B000$090.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
Defect modes
Motorised throttle valve
In defect mode, the motorised throttle valve can have 6 different statuses.
Type 1
The throttle opening is less than the Safe mode position. The throttle is no longer activated and is
automatically in Safe mode. The ESP, distance control and cruise control/speed limiter systems are
disabled. The automatic transmission is in "Safe mode".
Type 2
The throttle opening is no longer actuated. The engine speed is limited by injection cut-off.
Type 3
Defect mode is associated with restructuring of the pedal setpoints (constant pedal setpoint for each gear).
Type 4
The associated defect mode restricts the throttle opening. The maximum throttle valve opening threshold
results in a speed below 54 mph (90 km/h).
Type 5
The computer no longer processes torque changes requested by the ESP, distance control, cruise control/
speed limiter and automatic gearbox systems.
This defect mode results from a computer malfunction, or a fault with the manifold or turbocharging
pressure sensor.
The system then only uses the accelerator pedal signal.
The ESP, distance control and cruise control/speed limiter systems are disabled. The automatic
transmission system is in Safe mode.
Type 6
The turbocharging valve no longer works.
JSAA741.0
Page 11 of 181

PETROL INJECTION
Fault finding – System operation17B
17B - 11V12 MR-372-J84-17B000$090.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
Table of defect modes:
Type 1 Type 2 Type 3 Type 4 Type 5 Type 6
DF002 Air temperature
sensor circuit1.DEF
DF004 Turbocharging
pressure sensor circuit1.DEF
2.DEF1.DEF
2.DEF
DF008 Pedal
potentiometer circuit
gang 1CO.0
CC.1
1.DEFCO.0
CC.1
1.DEFCO.0
CC.1
1.DEF
DF009 Pedal
potentiometer circuit
gang 2CO.0
CC.1CO.0
CC.1
DF011 Sensor supply
voltage no. 11.DEF
2.DEF1.DEF
2.DEF
DF012 Sensor feed
voltage no. 21.DEF
2.DEF1.DEF
2.DEF
DF038 Computer1.DEF 1.DEF 1.DEF 1.DEF 1.DEF 1.DEF
DF046 Battery voltage1.DEF 1.DEF 1.DEF
DF054 Turbocharging
solenoid valve control
circuitCO
CC.0
CC.1
DF078 Motorised throttle
control circuitCC.1
1.DEFCC.1
1.DEFCC.1
1.DEF
DF079 Motorised throttle
valve automatic control1.DEF
2.DEF
3.DEF
4.DEF
5.DEF
6.DEF1.DEF
2.DEF
3.DEF
4.DEF
5.DEF
6.DEF4.DEF
5.DEF1.DEF
2.DEF
3.DEF
4.DEF
5.DEF
6.DEF
DF089 Inlet manifold
pressure sensor circuit1.DEF
2.DEF1.DEF
2.DEF
DF095 Throttle
potentiometer circuit
gang 1CO.0
CC.1
1.DEFCO.0
CC.1
1.DEFCO.0
CC.1
1.DEF
DF096 Throttle
potentiometer circuit
gang 2CO.0
CC.1
CO.0
CC.1
JSAA741.0
Page 13 of 181

PETROL INJECTION
Fault finding – Allocation of computer tracks17B
17B - 13V12 MR-372-J84-17B000$135.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
Connector (B), 48 tracks:
Track Description
A1
A2
A3
A4
B1
B2
B3
B4
D1
D2
D3
D4
E1
E2
E3
E4
F1
F2
F3
F4
G1
G2
G3
G4
H1
H2
H3
H4
I1
I2
I3
I4
J1
J2
J3
J4
K1
K2
K3
K4
L1
L2
L3
L4
M1
M2
M3
M4Injector 1 - control
Injector 2 - control
Injector 3 - control
Injector 4 - control
Not used
Pinking sensor screening
Pinking sensor + signal
Pinking sensor - signal
Not used
Not used
Motorised throttle valve potentiometer gang 2 signal
Computer self-power
- turbocharging pressure sensor
Air temperature sensor signal
Air temperature sensor earth
Engine speed and position sensor signal
Turbocharging pressure sensor signal
Coolant temperature sensor signal
Engine speed and position sensor signal
Coolant temperature sensor earth
+ turbocharging pressure sensor
Motorised throttle potentiometer + 5 V feed
Motorised throttle valve potentiometer gang 1 signal
Motorised throttle valve potentiometers common earth
Not used
Manifold pressure sensor + 5 V feed
Manifold pressure sensor signal
Manifold pressure sensor earth
Not used
Not used
Not used
Not used
Not used
Air conditioning pressostat signal
AC pressure switch + 5 V supply
Not used
Not used
Air conditioning pressostat earth
Engine CAN LOW multiplex connection
Engine CAN HIGH multiplex connection
Electronic earth
Not used
Not used
- coolant pump
Electronic earth
Battery + feed via the UPC
+ motorised throttle valve motor
- motorised throttle valve motor
JSAA741.0
Page 14 of 181

PETROL INJECTION
Fault finding – Allocation of computer tracks17B
17B - 14V12 MR-372-J84-17B000$135.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
Connector (C), 48 tracks:
Track Description
A1
A2
A3
A4
B1
B2
B3
B4
C1
C2
C3
C4
D1
D2
D3
D4
E1
E2
E3
E4
F1
F2
F3
F4
G1
G2
G3
G4
H1
H2
H3
H4
I1
I2
I3
I4
L1
L2
L3
L4
M1
M2
M3
M4Not used
Downstream oxygen sensor + signal
Not used
Not used
Upstream oxygen sensor + signal
Downstream oxygen sensor - signal
Not used
Not used
Upstream oxygen sensor - signal
Not used
Not used
Not used
Fuel pump control by the UPC
Not used
Not used
Not used
Fuel vapour absorber bleed solenoid valve control
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
- turbocharging solenoid valve
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Electronic earth
Upstream oxygen sensor heating - control
Downstream oxygen sensor heating - control
Not used
Electronic earth
Not used
Ignition coil 2 - 3 - control
Ignition coil 1 - 4 - control
JSAA741.0
Page 17 of 181

PETROL INJECTION
Fault finding – Fault summary table17B
17B - 17V12 MR-372-J84-17B000$270.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48PETROL INJECTION
Fault finding – Fault summary table
Tool
faultsHexadecimal
DTC codesDescriptionLevel 1 fault
warning lightNo warning
light onOBD warning
light
DF0010115Coolant temperature
sensor circuit1.DEF
DF0020110Air temperature sensor
circuit1.DEF
DF0040235Turbocharging pressure
sensor circuit1.DEF/2.DEF 1.DEF/2.DEF
DF0080225Pedal potentiometer
circuit gang 1CO.0/CC.1
1.DEF
DF0092120Pedal potentiometer
circuit gang 2CO.0/CC.1
DF0110641 Sensor feed voltage no. 1 1.DEF/2.DEF
DF0120651 Sensor feed voltage no. 2 1.DEF/2.DEF
DF0260201Cylinder 1 injector control
circuitCO/ CC.0
CC.1
DF0270202Cylinder 2 injector control
circuitCO/ CC.0
CC.1
DF0280203Cylinder 3 injector control
circuitCO/ CC.0
CC.1
DF0290204Cylinder 4 injector control
circuitCO/ CC.0
CC.1
DF0370633 Engine immobiliser 1.DEF
DF0380606 Computer 1.DEF
DF0460560 Battery voltage 1.DEF
DF0490530 Refrigerant sensor circuit 1.DEF
DF0540243Turbocharging solenoid
valve control circuitCO/ CC.0
CC.1
JSAA741.0
MR-372-J84-17B000$270.mif
Page 23 of 181

PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-23V12 MR-372-J84-17B000$315.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF004
PRESENT
OR
STOREDTURBOCHARGING PRESSURE SENSOR CIRCUIT
1.DEF : voltage outside tolerances
2.DEF : data inconsistency
NOTESPriority for dealing with a combination of faults:
Deal with fault DF012 Sensor feed no. 2 voltage first, if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the ignition is switched on or with then engine
running at an engine speed above 600 rpm.
Special note:
– the OBD warning light is lit,
– Throttle valve defect mode types 5 and 6.
Check the cleanliness, condition and the assembly of the turbocharging pressure sensor.
Repair if necessary.
If the fault is still present, manipulate the harness so that the status changes (present stored).
Look for any damage to the wiring harness, and check the condition and connection of the injection computer
and turbocharging pressure sensor connectors.
Repair if necessary.
If the fault is still present, check for + 5 V on track G1 and that the earth is present on track E1 of connector B of
the injection computer.
Contact the Techline if it is not correct.
If the fault is still present, disconnect the battery and the injection computer.
Check the insulation, continuity and the absence of interference resistance on the following connections:
Computer connectorB, track E1 Track 2 of the pressure sensor
Computer connectorB, track F1 Track 3 of the pressure sensor
Computer connectorB, track G1 Track 1 of the pressure sensor
Repair if necessary.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm the repair:
Deal with any other faults.
Clear the stored faults.
JSAA741.0
Page 32 of 181
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-32V12 MR-372-J84-17B000$315.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF037
PRESENT
OR
STOREDENGINE IMMOBILISER
1.DEF : CAN connection fault
NOTESPriority for dealing with a combination of faults:
Deal with the other faults first.
Run a multiplex network test (see88B, Multiplex).
If the fault is still present, run fault finding on the system (see16A, Starting - Charging).
AFTER REPAIRDeal with any faults declared by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
JSAA741.0