EM-34
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EXHAUST MANIFOLD AND THREE WAY CATALYST
9. Loosen the exhaust manifold and three way catalyst nuts in the
reverse order as shown.
10. Remove the exhaust manifold and three way catalyst assembly and gasket. Discard the gasket.
11. Remove the exhaust manifold cover (lower rear).
INSPECTION AFTER REMOVAL
Surface Distortion
• Use a reliable straightedge (A) and feeler gauge (B) to check the flatness of exhaust manifold mating surface.
NOTE:
Place the straightedge (A) diagonally and measure in several loca-
tions.
INSTALLATION
Exhaust Manifold
1. Install studs in cylinder head and exhaust manifold (if removed). Then tighten to specification.
CAUTION:
Do not reuse cylinder head or exhaust manifold studs.
2. Install exhaust manifold cover (lower rear) (if removed) and bolts. Then tighten the bolts to specification in the numerical
order shown.
CAUTION:
Do not reuse bolts.
3. Install the exhaust manifold and gasket. Then tighten the nuts to specification in the numerical order shown.
CAUTION:
Do not reuse gasket. : Engine front
AWBIA0559ZZ
Limit : 0.3 mm (0.012 in)
ALBIA0828GB
ALBIA0887GB
: Engine front
AWBIA0560ZZ
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OIL PAN AND OIL STRAINEREM-39
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2. Install the upper oil pan to the block and tighten the upper oil pan
bolts to specification in the order shown.
3. Apply Genuine Silicone RTV Sealant or equivalent to the lower oil pan at the specified sealant bead diameter (A) as shown.
Refer to GI-21, "Recommended Chemical Products and Seal-
ants".
CAUTION:
• Installation should be done within 5 minutes after apply-
ing liquid gasket.
• Do not fill the engine with oi l for at least 30 minutes after
the components are installed to allow the liquid gasket to
cure.
4. Install the lower oil pan to the upper oil pan and tighten the lower oil pan bolts to specification in the numerical order shown.
5. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for engine oil leaks with the engine at operating temperature and running at idle.
All bolts except 18 and 19 : 21.6 N·m (2.2 kg-m, 16.0 ft-
lb)
Bolts 18 and 19 : 8.8 N·m (0.90 kg-m, 78.0 in- lb)
ALBIA0832GB
Sealant bead
diameter (A) : 4.0 - 5.0 mm (0.157 - 0.197 in)ALBIA0834GB
ALBIA0830GB
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FUEL INJECTOR AND FUEL TUBEEM-43
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O• Handle O-rings with bare hands only. Do not wear gloves.
• Do not clean O-rings with solvent.
• Make sure that O-ring and its mating part are free of foreign material.
• Be careful not to scratch O- rings during installation.
• Do not twist or stretch the O-ring. If the O-ring was stretched while it is attached, do not insert it
into the fuel tube immediately.
2. Install the fuel injector (5) into the fuel tube (1) with the following procedure:
(2): O-ring (black)
(4): O-ring (green)
a. Insert the new clip (3) into the clip mounting groove (F) on fuel injector (5).
• Insert the clip (3) so that prot rusion (E) of fuel injector (5)
matches cutout (C) of the clip (3).
CAUTION:
• Do not reuse clip (3), replace it with a new one.
• Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector (5) into fuel tube (1) with clip (3) attached. • Insert fuel injector (5) so that protrusion (A) of fuel tube (1)
matches cut-out (B) of the clip (3).
• Check that fuel tube flange (G) is securely fixed in flange
groove (D) on the clip (3).
c. Check that installation is comple te by checking that fuel injector
(5) does not rotate or come off.
3. Install fuel tube and fuel injector assembly with the following procedure.
a. Insert the tip of each fuel injector into intake manifold.
b. Tighten the bolts to specification in the numerical order as shown.
CAUTION:
After properly connecting fu el tube assembly to injector
and fuel hose, check co nnection for fuel leaks.
4. Connect the fuel hose quick connector.
a. Make sure no foreign substances are deposited in and around the fuel tube and quick connector, and there is no damage to them.
b. Thinly apply new engine oil around the fuel tube tip end. Fuel tube side : Black
Nozzle side : Green
AWBIA1262GB
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EM-44
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FUEL INJECTOR AND FUEL TUBE
c. Align center to insert quick connector straight onto fuel tube.
d. Insert fuel tube into quick connector (1) until the top spool (B) on fuel tubes is inserted completely and the second level spool (C)
is positioned slightly below the quick connector bottom end.
CAUTION:
• Hold at position (A) as show n, when inserting the fuel
tube into the quick connector.
• Carefully align to center to avoid inclined insertion to pre-
vent damage to the O-ring inside the quick connector.
• Insert the fuel tube until you hear a “click” sound and
actually feel the engagement.
• To avoid misidentification of engagement with a similar
sound, be sure to perform the next step.
• Do not reuse O-ring.
e. Before clamping the fuel hose with the hose clamp, pull the quick connector hard by hand, holding at the
(A) position, as shown. Make sure it is completely engaged (connected) so that it does not come off of the
fuel tube.
NOTE:
Recommended pulling force is 50 N (5.1 kg, 11.2 lb).
f. Install quick connector cap (1) over fuel hose side (B) and fuel tube side (A).
NOTE:
Direct arrow mark on quick connector cap (1) to fuel hose side.
5. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Make sure there are no fuel leaks at connections as follows:
1. Apply fuel pressure to fuel lines by turning ignition switch ON (with engine stopped). Then check for fuel leaks at connections.
2. Start the engine and rev it up and check for fuel leaks at connections. • Perform procedures for “Throttle Valve Closed Posi tion Learning” after finishing repairs. Refer to EC-
178, "Work Procedure".
• If electric throttle control actuator is replaced, perform procedures for “Idle Air Volume Learning” after
finishing repairs. Refer to EC-179, "Work Procedure"
.
WARNING:
Do not touch engine immediately after stopping as engine is extremely hot.
NOTE:
Use mirrors for checking on connections out of the direct line of sight.
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EM-50
< REMOVAL AND INSTALLATION >[QR25DE]
CAMSHAFT
12. Loosen the camshaft bracket bolts in the order as shown, and
remove the camshaft brackets and camshafts.
NOTE:
Remove No.1 camshaft bracket by slightly tapping it with a rub-
ber mallet.
13. Remove the valve lifters. NOTE:
Check mounting positions, and set them aside in the order removed.
INSPECTION AFTER REMOVAL
Oil Filter
• Check that there is no foreign material on the oil filter (1) and check for clogging.
• Check the oil filter for damage.
• If there is damage, replace the oil filter.
Camshaft Runout
1. Put the camshaft on a V-block supporting the No.2 and No.5 journals.
CAUTION:
Do not support the No. 1 journal (on the side of the cam-
shaft sprocket) because it has different diameter from the
other four locations.
2. Set the dial gauge (A) vertically on the No.3 journal.
3. Turn camshaft in one direction by hand, and measure the cam- shaft runout on the dial gauge total indicator reading.
Camshaft Cam Height
1. Measure the camshaft cam height using suitable tool (A).
2. If wear is beyond the limit, replace the camshaft.
Camshaft Journal Clearance
Outer Diameter of Camshaft Journal
(A) : Intake side
(B) : Exhaust side
: Engine front
ALBIA0846GB
ALBIA0945ZZ
Standard : Less than 0.02 mm (0.0008 in)PBIC3177J
Standard intake cam height : 45.865 - 46.055 mm (1.8057 - 1.8132 in)
Standard exhaust cam height : 44.175 - 44.365 mm (1.7392 - 1.7467 in)
PBIC3178J
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CAMSHAFTEM-55
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4. Tighten camshaft bracket bolts in four steps in the order as
shown.
CAUTION:
After tightening camshaft bracket bol ts, be sure to wipe off excessive liquid gasket from the parts
listed below.
• Mating surface of rocker cover.
• Mating surface of front cover, when installed without the front cover.
5. Install camshaft sprockets. • Install them by lining up the mating marks (outer groove) (B)
on each camshaft sprocket with the painted marks (A) on the
timing chain during removal.
• Before installation of chain tensioner, it is possible to re-match
the painted marks (A) on timing chain with the mating marks
(B) on each sprocket.
CAUTION:
• Aligned mating marks could slip. Therefore, after match-
ing them, hold the timing chain in place by hand.
• Before and after installing chain tensioner, check again to
make sure that mating marks have not slipped.
6. Install chain tensioner using the following procedure:
a. Install stopper pin (A) into the chain tensioner (1).
b. Install the chain tensioner and pull the stopper pin out. CAUTION:
After installation, pull the stopper pin out, and make sure
that the tensioner is fully released.
7. Install chain guide.
8. Install intake valve timing control cover with the following procedure.
a. Install intake valve timing intermediate lock control solenoid valve, intake valve timing control solenoid
valve, and exhaust valve timing control solenoid valve to valve timing control cover.
CAUTION:
Do not reuse O-ring.
b. Install O-ring to front cover side. CAUTION:
Do not reuse O-ring. Step 1 (bolts 9 - 11) : 1.96 N·m (0.2 kg-m, 17 in-lb)
Step 2 (bolts 1 - 8) : 1.96 N·m (0.2 kg-m, 17 in-lb)
Step 3 (bolts 1 - 11) : 5.88 N·m (0.6 kg-m, 52 in-lb)
Step 4 (bolts 1 - 11) : 10.41 N·m (1.1 kg-m, 8 ft-lb)
(A) : Intake side
(B) : Exhaust side
: Engine front
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EM-56
< REMOVAL AND INSTALLATION >[QR25DE]
CAMSHAFT
c. Apply liquid gasket to the positions shown. Refer to
GI-21, "Rec-
ommended Chemical Products and Sealants".
d. Install valve timing control cover. • Tighten the bolts to specification in the numerical order asshown.
9. Check and adjust valve clearances. Refer to EM-23, "Camshaft valve clearance"
.
10. Install camshaft position sensor bracket.
a. Apply liquid gasket to camshaft position sensor bracket as shown.
CAUTION:
• Use Genuine Silicone RTV Seal ant, or equivalent. Refer to
GI-21, "Recommended Chemical Products and Sealants"
.
• After installation be sure to wipe off excessive liquid gas-
ket leaking from part (B).
• Installation should be done within 5 minutes after apply-
ing liquid gasket.
• Do not fill the engine with oil for at least 30 minutes after the co mponents are installed to allow
the liquid gasket to cure.
b. Tighten bolts to specification in numerical order shown.
11. Install the camshaft position sensors.
12. Installation of the remaining components is in the reverse order of removal.
Inspection After InstallationINFOID:0000000009460494
Inspection of Camshaft Sprocket (INT) Oil Gr oove and Camshaft Sprocket (EXH) Oil Groove
Diameter (A) : 3.4 - 4.4 mm (0.134 - 0.173 in)
AWBIA1362ZZ
ALBIA0839GB
(A) : 2.0 - 3.0 mm (0.079-0.118)
(B) : 10.5 mm (0.413 in)
Camshaft position
sensor bracket bolts : 10.41 N·m (1.1 kg-m, 8.0 ft-lb)
ALBIA0907GB
ALBIA0908GB
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CAMSHAFTEM-57
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WARNING:
Check when engine is cold so as to preven t burns from any splashing engine oil.
CAUTION:
Perform this inspection only when DTC P0011, P0014, P052A, P052B is detected in self-diagnostic
results of CONSULT and it is directed according to inspection procedure of EC section. Refer to EC-
210, "Diagnosis Procedure".
1. Check engine oil level and adjust oil level as necessary. Refer to LU-9, "Inspection"
.
2. Remove the intake valve timing intermediate lock control solenoid valve, intake valve timing control sole- noid valve, and exhaust valve timing control solenoid valve. Refer to EM-58, "Intake Valve Timing Interme-
diate Lock Control Solenoid Valve, Intake Valve Timing Control Solenoid Valve, and Exhaust Valve Timing
Control Solenoid Valve".
3. Perform the following procedure to prevent the engi ne from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-182, "Work Procedure"
.
b. Disconnect injector harness connectors.
4. Crank engine, and then make sure that engine oil comes out of the valve timing control cover oil holes (A). End cranking after
checking.
WARNING:
Be careful not to touch rotating parts (drive belt, crankshaft
pulley, etc.).
CAUTION:
• Engine oil may squirt from intake valve timing intermedi-
ate lock control solenoid valve, intake valve timing control
solenoid valve, exhaust valve timing control solenoid
valve installation holes during cranking. Use a shop cloth
to prevent engine oil from splashing on worker, engine
components and vehicle.
• Do not allow engine oil to get on rubber componen ts such as drive belts or engine mount insula-
tors. Immediately wipe off any splashed engine oil.
5. If engine oil does not come out from valve timing cont rol cover oil holes (A), diagnose problem in lubrica-
tion circuit such as dirty oil groove between oil strainer and intake valve timing intermediate lock control
solenoid valve, intake valve timing control solenoid valve, or exhaust valve timing control solenoid valve.
Refer to LU-7, "Lubrication Circuit"
.
a. Remove components between intake valve timing intermediate lock control solenoid valve, intake valve timing control solenoid valve, exhaust valve timing c ontrol solenoid valve and camshaft sprocket (INT) or
camshaft sprocket (EXH), (if necessary) and then check each oil groove for clogging.
b. Clean oil groove if necessary. Refer to LU-7, "Lubrication Circuit"
.
6. After inspection, install the remaining components in the reverse order of removal.
ALBIA0909GB
Revision: November 20132014 Altima NAM