EM-2
Exploded View ........................................................41
Removal and Installation ........................................41
ROCKER COVER ..............................................45
Exploded View ..................................................... ...45
Removal and Installation ........................................45
CAMSHAFT .......................................................47
Exploded View ..................................................... ...47
Removal and Installation ........................................47
Inspection After Installation ................................. ...56
VALVE TIMING CONTROL ............................ ...58
Exploded View ..................................................... ...58
Intake Valve Timing Intermediate Lock Control
Solenoid Valve, Intake Va lve Timing Control Sole-
noid Valve, and Exhaust Valve Timing Control So-
lenoid Valve ......................................................... ...
58
Valve Timing Control Cover ....................................59
TIMING CHAIN ............................................... ...61
Exploded View ..................................................... ...61
Removal and Installation ........................................62
OIL SEAL ...........................................................70
Removal and Installation of Valve Oil Seal .......... ...70
Removal and Installation of Front Oil Seal .............71
Removal and Installation of Rear Oil Seal ..............72
CYLINDER HEAD ..............................................74
Exploded View ..................................................... ...74
Removal and Installation ........................................74
Disassembly and Assembly ....................................76
Inspection After Disassembly .................................78
UNIT REMOVAL AND INSTALLATION .. ...83
ENGINE ASSEMBLY ...................................... ...83
Exploded View ..................................................... ...83
Removal and Installation ........................................84
UNIT DISASSEMBLY AND ASSEMBLY ....87
CYLINDER BLOCK ........................................ ...87
Exploded View ..................................................... ...87
Disassembly and Assembly ....................................88
Inspection After Disassembly .................................96
HOW TO SELECT PISTON AND BEARING .. .105
How to Select Piston and Bearing ....................... ..105
SERVICE DATA AND SPECIFICATIONS
(SDS) .............. ............................................
111
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
111
Standard and Limit .............................................. ..111
VQ35DE
PRECAUTION .............. ..............................
123
PRECAUTIONS .............................................. .123
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
123
Precaution for Draining Coolant ............................123
Precaution for Disconnecting Fuel Piping .............123
Precaution for Removal and Disassembly ............123
Precaution for Inspection, Repair and Replace-
ment ..................................................................... .
123
Precaution for Assembly and Installation ..............123
Parts Requiring Angular Tightening ..................... .124
Precaution for Liquid Gasket .................................124
PREPARATION .........................................126
PREPARATION .............................................. ..126
Special Service Tool ............................................ .126
Commercial Service Tool ......................................127
SYSTEM DESCRIPTION ..........................130
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... ..
130
NVH Troubleshooting - Engine Noise .................. .130
Use the Chart Below to Help You Find the Cause
of the Symptom .................................................... .
131
PERIODIC MAINTENANCE ......................132
SPARK PLUG ... .............................................. ..132
Exploded View ..................................................... .132
Removal and Installation .......................................132
DRIVE BELTS ................................................ ..134
Exploded View ..................................................... .134
Checking Drive Belts .............................................134
Tension Adjustment ..............................................134
Removal and Installation .......................................134
Removal and Installation of Drive Belt Auto-ten-
sioner ................................................................... .
135
AIR CLEANER FILTER ....................................137
Exploded View ..................................................... .137
Removal and Installation .......................................137
CAMSHAFT VALVE CLEARANCE ............... ..138
Valve Clearance ................................................... .138
COMPRESSION PRESSURE ..........................142
On-Vehicle Service .............................................. .142
REMOVAL AND INSTALLATION .............143
ENGINE ROOM COVER ................................ ..143
Exploded View ..................................................... .143
Removal and Installation .......................................143
AIR CLEANER AND AIR DUCT ..................... ..144
Exploded View ..................................................... .144
Removal and Installation .......................................144
INTAKE MANIFOLD COLLECTOR ............... ..146
Exploded View ..................................................... .146
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EM-3
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Removal and Installation
.......................................
146
INTAKE MANIFOLD ....................................... ..149
Exploded View .................................................... ..149
Removal and Installation .......................................149
EXHAUST MANIFOLD AND THREE WAY
CATALYST ..................................................... ..
151
Exploded View .................................................... ..151
Removal and Installation (LH) ...............................152
Removal and Installation (RH) ..............................153
OIL PAN AND OIL STRAINER ...................... ..156
Exploded View .................................................... ..156
Removal and Installation (Lower Oil Pan) .............156
Removal and Installation (Upper Oil Pan) .............157
IGNITION COIL ................................................162
Exploded View .................................................... ..162
Removal and Installation LH .................................162
Removal and Installation RH .................................162
FUEL INJECTOR AND FUEL TUBE ...............163
Exploded View .................................................... ..163
Removal and Installation .......................................163
ROCKER COVER ........................................... ..168
Exploded View .................................................... ..168
Removal and Installation LH .................................168
Removal and Installation RH .................................169
INTAKE VALVE TIMING CONTROL ...............172
Exploded View .................................................... ..172
Intake Valve Timing Control Solenoid Valve (LH)
(bank 2) ............................................................... ..
172
Intake Valve Timing Control Solenoid Valve (RH)
(bank 1) ............................................................... ..
173
FRONT TIMING CHAIN CASE .........................174
Exploded View .................................................... ..174
Removal and Installation .......................................174
TIMING CHAIN ............................................... ..182
Exploded View .................................................... ..182
Removal and Installation .......................................182
REAR TIMING CHAIN CASE ......................... ..189
Exploded View .................................................... ..189
Removal and Installation .......................................189
CAMSHAFT .................................................... ..194
Exploded View ..................................................... ..194
Removal and Installation .......................................194
Inspection after Installation ....................................202
OIL SEAL ........................................................203
Removal and Installation of Valve Oil Seal .......... ..203
Removal and Installation of Front Oil Seal ............203
Removal and Installation of Rear Oil Seal .............205
CYLINDER HEAD ...........................................207
Exploded View ..................................................... ..207
Removal and Installation .......................................207
Disassembly and Assembly ...................................210
Inspection After Disassembly ................................212
ENGINE MOUNT .............................................217
ENGINE MOUNT (FRONT) .................................... ..217
ENGINE MOUNT (FRONT) : Removal and Instal-
lation .................................................................... ..
217
UNIT REMOVAL AND INSTALLATION ....220
ENGINE ASSEMBLY ......................................220
Exploded View ..................................................... ..220
Removal and Installation .......................................220
UNIT DISASSEMBLY AND ASSEMBLY ..224
CYLINDER BLOCK .........................................224
Disassembly and Assembly ................................. ..224
Inspection ..............................................................234
Dowel Pin Alignment .............................................244
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ...........................................
246
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
246
General Specification .......................................... ..246
Drive Belt ...............................................................246
Spark Plug .............................................................247
Intake Manifold ......................................................247
Exhaust Manifold ..................................................247
Camshaft ...............................................................247
Cylinder Head .......................................................249
Cylinder Block .......................................................252
Main Bearing .........................................................255
Connecting Rod Bearing ......................................256
Drive Plate .............................................................257
Revision: November 20132014 Altima NAM
EM-6
< PRECAUTION >[QR25DE]
PRECAUTIONS
4. Cover the serrated end of the valve with a large shop towel (A).
Strike the valve face end with a hammer, separating it into two
pieces.
5. Fill a bucket, such as a 20 (5-1/4 US gal, 4-3/8 Imp gal) oil can, with at least 10 (2-5/8 US gal, 2-1/4 lmp gal) of water.
Carefully place the already cut (serrated) valves into the water
one-at-a-time using a set of large tweezers and quickly move
away at least 2.7 m (9 ft).
6. The valves should be placed in a standing position as shown in the illustration to allow complete reaction. After the bubbling
action has subsided, additional valves can be placed into the
bucket allowing each subsequent chemical reaction to subside.
However, no more than 8 valves should be placed in the same
10 (2-5/8 US gal, 2-1/4 lmp gal) amount of water. The com-
plete chemical reaction may take as long as 4 to 5 hours.
Remove the valves using a set of large tweezers after the chem-
ical reaction has stopped. Afterwards, valves can be disposed
as ordinary scrap.
Precaution for Assembly and InstallationINFOID:0000000009460458
• Use torque wrench to tighten bolts or nuts.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
follow the specifications.
• Always replace the old with a new gas ket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
• Bleed the air trapped within the system after draining the coolant.
• Before starting engine, apply fuel pressure to fuel li nes with turning ignition switch ON (with engine stopped).
Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems for leakage or rattles.
Parts Requiring Angular TighteningINFOID:0000000009460459
• Use an angle wrench for the final tightening of the following engine parts.
- Cylinder head bolts
- Lower cylinder block bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and coated with engine oil.
Precaution for Liquid GasketINFOID:0000000009460460
REMOVAL OF LIQUID GASKET
JPBIA4966ZZ
A : Bucket [Such as 20 (5-1/4 US gal, 4-3/8 Imp gal) oil can]
JPBIA4967ZZ
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EM-14
< SYMPTOM DIAGNOSIS >[QR25DE]
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING
Use the Chart Below to Help You Find the Cause of the Symptom
INFOID:0000000009460464
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
1. Valve mechanism 2. Intake and exhaust valve 3. Water pump
4. Timing chain 5. Drive belt 6. Rotation mechanism
A. Tappet noise B. Camshaft bearing noise C. Water pump noise
D. VTC noise E. Timing chain and chain tensioner noiseF. Drive belt noise (slipping)
G. Main bearing noise H. Connecting rod bearing noise J. Piston pin noise
K. Piston slap noise
Location of noise Typ e of
noise Operating condition of engine
Source of noise Check item
Refer-
ence page
Before
warm-
up After
warm-
up When
start-
ing When
idling When
racing While
driving
Top of en-
gine
Rocker
cover
Cylinder
head Ticking or
clicking CA—AB—
Tappet
noise Valve clearance
EM-23
Rattle C A — A B C Camshaft
bearing
noise Camshaft journal clear-
ance
Camshaft runout EM-47EM-47
Crank-
shaft pul-
ley
Cylinder
block
(Side of
engine)
Oil pan Slap or
knock —A—BB—
Piston pin
noise Piston and piston pin
clearance
Connecting rod bushing
clearance EM-96
EM-96
Slap or
rap A——BBA
Piston
slap noise Piston-to-bore clear-
ance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsion EM-96EM-96
EM-96
EM-96
Knock A B C B B B
Connect-
ing rod
bearing
noise Connecting rod bushing
clearance (Small end)
Connecting rod bearing
clearance (Big end) EM-96EM-96
Knock A B — A B C
Main bear-
ing noise Main bearing oil clear-
ance
Crankshaft runout EM-96EM-96
Front of
engine
Timing
chain cov-
er Tapping or
ticking AA—BBB Timing
chain and
chain ten-
sioner
noise Timing chain cracks
and wear
Timing chain tensioner
operation EM-62
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EM-20
< PERIODIC MAINTENANCE >[QR25DE]
DRIVE BELTS
2. Securely hold the hexagonal part (A) of drive belt auto-tensioner
(1) using suitable tool, and move in the direction of arrow (loos-
ening direction of tensioner).
WARNING:
Avoid placing hand in a locatio n where pinching may occur
if the holding tool accidentally comes off.
3. Insert a rod approximately 6 mm (0.24 in) in diameter through the rear of the drive belt auto-tensioner into retaining boss (B) to
lock drive belt auto-tensioner pulley.
NOTE:
Leave drive belt auto-tensioner pulley arm locked until drive belt
is installed again.
4. Loosen drive belt from drive belt auto-tensioner and then remove it from the other pulleys.
INSTALLATION
1. Install the drive belt onto all of the pulleys except for the drive belt auto-tensioner. Then install the drive
belt onto drive belt auto-tensioner last.
CAUTION:
Confirm belts are completely set on the pulleys.
2. Release drive belt auto-tensioner, and apply tension to drive belt.
WARNING:
Avoid placing hand in a location where pinching m ay occur if the holding tool accidentally comes
off.
3. Turn crankshaft pulley clockwise several times to equalize tension between each pulley.
4. Confirm the indicator is within the possible use range. Refer to EM-19, "Checking Drive Belts"
.
5. Install the fender protector side cover (RH). Refer to EXT-26, "FENDER PROTECTOR : Removal and
Installation".
Removal and Installation of Drive Belt Auto-tensionerINFOID:0000000009460471
REMOVAL
CAUTION:
The complete drive belt auto-tensioner must be replaced as a unit, including the pulley.
1. Remove the front RH wheel and tire assembly. Refer to WT-55, "Adjustment"
.
2. Remove the fender protector side cover (RH). Refer to EXT-26, "FENDER PROTECTOR : Removal and
Installation".
ALBIA0879GB
1. Drive belt auto-tensioner
AWBIA1381ZZ
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CAMSHAFT VALVE CLEARANCEEM-23
< PERIODIC MAINTENANCE > [QR25DE]
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CAMSHAFT VALVE CLEARANCE
Camshaft valve clearanceINFOID:0000000009460474
• Perform this inspection as follows after removal, inst
allation, or replacement of the camshaft or any valve-
related parts, or if there are any unusual engine conditions due to changes in valve clearance over time
(starting, idling, and/or noise).
1. Remove the fender protector side cover (RH). Refer to EXT-26, "FENDER PROTECTOR : Removal and
Installation".
2. Remove the rocker cover using power tool. Refer to EM-45, "Removal and Installation"
.
3. Turn crankshaft pulley clockwise when viewed from front to align TDC identification mark (B) with timing indicator (A).
NOTE:
Do not confuse TDC mark (B) with paint marks (C).
4. At this time, check that the both intake and exhaust cam lobes of No. 1 cylinder face outside.
• If they do not face outside, turn crankshaft pulley once more.
5. Measure valve clearances with a feeler gauge at locations marked (X) in the table below.
• No.1 cylinder compression TDC.
ALBIA0840GB
ALBIA0882GB
Cylinder No.1 (A) No.2 (B) No.3 (C) No.4 (D)
Va l v e I N T (E)EXH
(F) INT
(E) EXH
(F) INT
(E) EXH
(F) INT
(E) EXH
(F)
Measure x x x x
: Engine frontALBIA0886GB
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OIL PAN AND OIL STRAINEREM-39
< REMOVAL AND INSTALLATION > [QR25DE]
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2. Install the upper oil pan to the block and tighten the upper oil pan
bolts to specification in the order shown.
3. Apply Genuine Silicone RTV Sealant or equivalent to the lower oil pan at the specified sealant bead diameter (A) as shown.
Refer to GI-21, "Recommended Chemical Products and Seal-
ants".
CAUTION:
• Installation should be done within 5 minutes after apply-
ing liquid gasket.
• Do not fill the engine with oi l for at least 30 minutes after
the components are installed to allow the liquid gasket to
cure.
4. Install the lower oil pan to the upper oil pan and tighten the lower oil pan bolts to specification in the numerical order shown.
5. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for engine oil leaks with the engine at operating temperature and running at idle.
All bolts except 18 and 19 : 21.6 N·m (2.2 kg-m, 16.0 ft-
lb)
Bolts 18 and 19 : 8.8 N·m (0.90 kg-m, 78.0 in- lb)
ALBIA0832GB
Sealant bead
diameter (A) : 4.0 - 5.0 mm (0.157 - 0.197 in)ALBIA0834GB
ALBIA0830GB
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CAMSHAFTEM-47
< REMOVAL AND INSTALLATION > [QR25DE]
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CAMSHAFT
Exploded ViewINFOID:0000000009460492
Removal and InstallationINFOID:0000000009460493
REMOVAL
1. Remove the rocker cover. Refer to
EM-45, "Removal and Installation".
2. Disconnect intake valve timing intermediate lock contro l solenoid valve, intake valve timing control sole-
noid valve, exhaust valve timing control solenoi d valve and camshaft sensor harness connectors.
3. Remove camshaft position sensors.
4. Remove camshaft position sensor bracket.
5. Remove the intake valve timing intermediate lock control solenoid valve, intake valve timing control sole- noid valve and exhaust valve timing control solenoid valve.
CAUTION:
Do not reuse O-ring.
6. Remove the spark plugs. Refer to EM-16, "Removal and Installation"
.
1. Washer 2. Camshaft bracket (No.1) 3. Camshaft sprocket (INT)
4. Camshaft sprocket (EXH) 5. Chain tensioner 6. Front cover (partial view)
7. Valve timing control cover O-rings (INT) 8. Valve timing control cover 9. Valve timing control solenoid valve
O-rings
10. Intake valve timing intermediate lock control solenoid valve 11. Intake valve timing control solenoid
valve 12. Exhaust valve timing control sole-
noid valve
13. Valve timing control cover O-rings (EXH) 14. Cylinder head 15. Valve lifters
16. Camshaft (EXH) 17. Signal plate (EXH) 18. Signal plate (INT)
19. Camshaft position sensor bracket 20. Camshaft position sensor (EXH) 21. Camshaft positions sensor (INT)
22. Camshaft position sensor O-rings 23. Camshaft brackets (INT) 24. Camshaft brackets (EXH)
25. Camshaft (INT) A. Refer to INSTALLATION B. Refer to INSTALLATION
AWBIA1769ZZ
Revision: November 20132014 Altima NAM