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6. Remove the front trunk trim panel (1) and remove the trunk floor trim panel (2) .
7.
Remove the battery inlet duct A (1) , DC/DC converter outlet duct (2) and battery outlet duct B
(3) .
8. Remove the DC/DC harness (1) , the 12V battery vent tube (2) and the high voltage harness clip (A) . Grip the tip of the tube to remove the 12V battery vent
tube. AAYIA0070ZZ
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9. Remove the mounting bolts (A) and then remove the 12V
battery cover (1) .
10. Disconnect the fusible link connectors (2) that are integrated with the 12V positive battery cable (1) .
11. Remove 12V battery by removing the negative battery cable (1) , positive battery cable (2) and frame (3) . To prevent damage to the parts:
a)
Disconnect the negative battery cable first
b) Immediately cover the battery cables with insulated
tape.
12. Remove the terminal cover bolts (A) and nut (B) , then remove the terminal cover (1) . Touching high voltage components without wearing
appropriate
Personal Protective Equipment (PPE) will
cause electrocution. AAYIA0072ZZ
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13. Disconnect the high voltage harness connectors (A) .
T ouching high voltage components without wearing
appropriate personal protective equipment (PPE) will
cause electrocution. • Touching high voltage components without
wearing
appropriate Personal Protective
Equipment (PPE) will cause electrocution.
• Immediately cover the terminals of the
disconnected
high voltage harness connectors
using insulated tape so that they are not
exposed.
• Immediately protect the terminals of the
disconnected
battery junction box using
insulated tape so that they are not exposed.
14. Grasp the rubber base of the gas discharge tube (1) and remove from the vehicle-side discharge port (body
member) . Touching high voltage components without wearing
appropriate
Personal Protective Equipment (PPE) will
cause electrocution.
15. Hook approximately 15mm (A) from the end of the gas discharge tube (1) onto the tube base on the battery and
check that the flange on the end of the tube does not
come off from the tube base. Touching high voltage components without wearing
appropriate
Personal Protective Equipment (PPE) will
cause electrocution. JSCIA0014ZZ
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16. Remove the mounting nut (A) and then disconnect the
harness from the fuse box on the left side of the trunk
room.
17. Disconnect the brake power supply backup unit harness connector (A) and remove the ground cable mounting
bolts (B) . : Vehicle front
18.
Disconnect the high voltage harness connector (A) and
harness connector (B) . : Vehicle front
Touching high voltage components without wearing
appropriate
Personal Protective Equipment (PPE) will
cause electrocution. Immediately protect the terminals of the disconnected
high
voltage harness connector socket using insulated
tape so that they are not exposed.
19. Disconnect the Li-ion battery cooling fan motor harness connector. JSCIA0279ZZ
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20. Release the two rear seat cushion retainers.
21.
Lift up and pull out the rear seat cushion (1) and then remove the rear seat back nuts (3) . Lift up
the rear seat back (2) and remove it. AAYIA0044ZZ
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22. Remove the 4 clips ( ) and the HPCM cover (1) .
23.
Disconnect the HPCM harness connectors (1) , and remove the HPCM mounting bolts, nuts and
then the HPCM (2) .
24. Remove the high voltage battery pack mounting bolts (A) from the passenger compartment side. : Vehicle front
NO
TE:
It is possible to access the mounting bolts (1)
when the noise insulation sheet that is attached
to the body panel behind the rear seat back is
removed. Touching high voltage components without wearing
appropriate
Personal Protective Equipment (PPE) will
cause electrocution. AAYIA0076ZZ
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25. Remove the high voltage battery pack mounting bolts (A)
from the trunk side. : Vehicle front
Touching high voltage components without wearing
appropriate
Personal Protective Equipment (PPE) will
cause electrocution.
26. Place a plywood panel (A) on top of the spare tire, then lift the high voltage battery pack upwards (1) and slide a
cardboard panel (B) underneath it (2) . Touching high voltage components without wearing
appropriate
Personal Protective Equipment (PPE) will
cause electrocution.
27. Pull the cardboard (A) together with the high voltage battery pack (1) toward the rear of the vehicle. Touching high voltage components without wearing
appropriate
Personal Protective Equipment (PPE) will
cause electrocution. JSCIA0018ZZ
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28. Follow the procedure below to remove the high voltage battery pack from the trunk room.
Touching high voltage components without wearing appropriate Personal Protective
Equipment
(PPE) will cause electrocution.
a. Attach carabiners (A) in the positions as shown in the figure, and then connect a slinger (B) to them.
b. Using an engine crane (A) to lift up the high voltage battery pack (1) and remove it from the trunk room. JSCIA0021ZZ
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