Page 7 of 188

Accelerator pedal ............................ 5-7
Seat belts ........................................ 5-7
Steering ........................................... 5-8
Fittings and fasteners...................... 5-8
Instruments, lights and switches ..... 5-8
Control cables ................................. 5-8
Tires ................................................ 5-9
OPERATION..................................... 6-1 Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Drive select lever operation and reverse driving............................... 6-4
On-Command four-wheel-drive
switch and differential gear lock
switch ............................................ 6-6
Parking ............................................ 6-8
Loading ........................................... 6-9
BASIC GUIDE FOR SAFE USE....... 7-1 KNOW YOUR VEHICLE................. 7-1
Driver requirements ........................ 7-3
Passenger requirements................. 7-4 Occupant protection system............ 7-4
Protective structure.......................... 7-6
Seat belts ......................................... 7-6
Doors ............................................... 7-9
Passenger handholds.................... 7-10
Seat and hip restraints .................. 7-11
Floorboard ..................................... 7-11
Steering wheel ............................... 7-12
LEARNING TO OPERATE
YOUR VEHICLE.......................... 7-13
Personal protective equipment...... 7-13
Practice for new Rhino users ........ 7-14
Getting ready to ride ...................... 7-15
Turning........................................... 7-15
Accelerating ................................... 7-16
Braking........................................... 7-17
Engine braking............................... 7-17
Leaving the vehicle ........................ 7-18
Parking on a flat area .................... 7-18
Parking on a slope ......................... 7-18
Loading .......................................... 7-19
Operation on different surfaces and terrains.................................. 7-19
67
1RB7A_EE.book Page 2 Tuesday, April 24, 2012 9:07 AM
Page 9 of 188

Rear knuckle upper and lower pivot lubrication (left and right).... 8-42
Steering shaft lubrication .............. 8-43
Wheel removal .............................. 8-44
Tire replacement ........................... 8-44
Wheel installation .......................... 8-45
Battery ........................................... 8-47
Jump-starting ................................ 8-51
Fuse replacement ......................... 8-53
Replacing a headlight bulb ........... 8-55
Headlight beam adjustment .......... 8-58
Tail/brake light bulb replacement ................................ 8-58
Troubleshooting ............................ 8-60
Troubleshooting charts ................. 8-62
CLEANING AND STORAGE............ 9-1 A. Cleaning...................................... 9-1
B. Storage ....................................... 9-2
SPECIFICATIONS.......................... 10-1 CONSUMER INFORMATION ........ 11-1
Identification number records ........ 11-1
910
11
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Page 23 of 188
2-4
While using the Rhino●
Keep your body completely inside the vehicle at all times. Keep both hands on the steering
wheel. Be sure the passenger is seated, belted, and holding onto the handholds. Close doors
before driving. Any part of your body (arms, legs, and head) outside the vehicle can be struck
by objects your vehicle is passing or crushed by the vehicle cage/frame in a rollover accident.
●
Watch for branches, brush, or other hazards that could enter the vehicle.
●
Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control,
including rollovers. The Rhino has higher gr ound clearance and other features to handle rug-
ged terrain, and, as a result, can overturn in situations where some other vehicles may not.
1RB7A_EE.book Page 4 Tuesday, April 24, 2012 9:07 AM
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2-5
●
Avoid rollovers:
Use care when turning:
Turning the steering wheel too far or too fast can result in a rollover.
Avoid sideways sliding, skidding, or back-wheel sliding, and never do donuts.
Slow down before entering a turn and avoid hard braking in a turn.
When making tight turns from a stop or at slow speeds, avoid sudden or hard accelera-
tion.
Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly and turn downhill immediately if you feel the vehicle may tip.
Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This ve- hicle is designed for off-road use only.
1RB7A_EE.book Page 5 Tuesday, April 24, 2012 9:07 AM
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2-6
●
If you think or feel that the vehicle may tip or roll, keep your body completely inside the protec-
tive structure of the vehicle:
Brace yourself by pressing your feet firmly on the floorboards and keep a firm grip on the
steering wheel or handholds.
Do not put your hands or feet outside of the vehicle for any reason. Your arm or leg could be crushed.
Do not try to stop a vehicle tipover using your arm or leg.
●
Do not operate this vehicle on any public street , road, or highway, even if dirt or gravel.
●
Do not operate the vehicle in fast-flowing water or water deeper than 33 cm (13 in). If you must
cross shallow, slow-moving water, choose your path carefully to avoid sharp drop-offs, large
rocks, or slippery surfaces. Operating this vehicle through deep or fast-flowing water can lead
to loss of control or overturn. To reduce your risk of drowning or other injuries, use care when
crossing through water.
●
When loaded with cargo or towing a trailer:
Reduce speed, operate in low gear only, and allow more room to stop.
Avoid hills and rough terrain. Use extreme caution when towing or carrying a load on in-
clines.
Load trailer properly and use extra care when towing or pulling.
●
Do not tow or pull objects from any part of the vehicle other than the trailer hitch bracket or
winch (if installed).
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3-2
26. Light switch
27. Steering wheel
28. Main switch
29. On-Command four-wheel-drive and differential gear lock switches
30. Multi-function meter unit
31. Helmet/Seat belt indicator light
32. Auxiliary DC jack
33. Drive select lever
34. Parking brake lever
35. Accelerator pedal
36. Brake pedal
37. Horn switch
The vehicle you have purchased may differ
slightly from those shown in the figures of this
manual.
RS
P
Q T
YZ
X
H
W
[
U
V
1RB7A_EE.book Page 2 Tuesday, April 24, 2012 9:07 AM
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4-2
EVU00150Indicator lights and warning lights1. On-Command differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “P”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Coolant temperature warning light “ ”
9. Engine trouble warning light “ ”
EVU01140Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EVU01150High-range indicator light “H”
This indicator light comes on when the drive
select lever is in the “H” position.
1
2
3
4
5
6
8
9
7
DIFF.
LOCK
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4-3
EVU00170Neutral indicator light “N”
This indicator light comes on when the drive
select lever is in the “N” position.5B410001Reverse indicator light “R”
This indicator light comes on when the drive
select lever is in the “R” position.EVU00210Parking brake indicator light “P”
This indicator light comes on when the park-
ing brake is applied.
EBU29621On-Command four-wheel-drive indicator
“ ”, On-Command differential gear lock
indicator “ ” and indicator light “DIFF.
LOCK”
The On-Command four-wheel-drive indicator
“ ” comes on when the On-Command four-
wheel-drive switch is set to the “4WD” posi-
tion.
The On-Command differential gear lock indi-
cator “ ” and the On-Command differential
gear lock indicator light “DIFF. LOCK” come
on when the On-Command differential gear
lock switch is set to the “LOCK” position.
DIFF.
LOCK
DIFF.
LOCK
1RB7A_EE.book Page 3 Tuesday, April 24, 2012 9:07 AM