Downloaded from www.Manualslib.com manuals search engine 7-3INSPECTION AND MAINTENANCE
60MK0-14E
For Item 2-1. “Nickel plugs”, replace every 50000 km if the local law requires.
*Interval: This interval should be judged by odome-
ter reading or months, whichever comes first.km (x1000) 15 30 45 60 75 90
miles (x1000)9 1827364554
months 12 24 36 48 60 72ENGINE
1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement – – I – – R*1-2.
Valve clearance
–
I
–
I
–
I
1-3. Engine oil and engine oil filterRRRRRR
1-4.
Engine coolant
–
–
R
–
–
R
*1-5. Exhaust system (except catalyst)–I–I–I
IGNITION
2-1. Spark plugs
When unleaded fuel is used
Nickel plug
–
–
R
–
–
R
When leaded fuel is used, refer to “Severe Driving Condition” schedule.
FUEL
3-1. Air cleaner filter element Paved-road I I R I I R
Dusty condition
Refer to “Severe Driving condition” schedule.
*3-2. Fuel lines–I–I–I
*3-3.
Fuel filter
–
–
R
–
–
R
*3-4. Fuel tank–– I –– I
EMISSION CONTROL SYSTEM
*4-1. PCV valve––––– I*4-2.
Fuel evaporative emission control system
–
–
–
–
–
I
Downloaded from www.Manualslib.com manuals search engine 7-13INSPECTION AND MAINTENANCE
60MK0-14E
Air Cleaner
60MH045
If the air cleaner is clogged with dust, there
will be greater intake resistance, resulting
in decreased power output and increased
fuel consumption.
Unclamp the side clamps and remove the
element from the air cleaner case. If it
appears to be dirty, replace it with a new
one.
Clamp the side clamps securely.
Spark PlugsFor nickel spark plugs (traditional type):
You should inspect spark plugs periodically
for carbon deposits. When carbon accu-
mulates on a spark plug, a strong spark
may not be produced. Remove carbon
deposits with a wire or pin and adjust the
spark plug gap.
60MH04680JM125
To access the spark plug:
1) Unclamp the side clamps and loosen
the screws, then remove the air cleaner
case.
2) If necessary, disconnect the coupler (1)
while pushing the release lever.
3) Remove the bolts.
4) Pull the ignition coils out.
NOTE:
When installation, make sure the wires,
couplers, sealing rubber of air cleaner assy
and washers, are correctly returned in
place.
(1)
EXAMPLE
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INSPECTION AND MAINTENANCE
60MK0-14E
78K179 60G160S 80G093
NOTICE
When pulling the ignition coils out,
do not pull on the cable. Pulling on
the cable can damage it.
When servicing the iridium/plati-
num spark plugs (slender center
electrode type plugs), do not touch
the center electrode, as it is easy to
damage.Correct WrongEXAMPLE
NOTICE
When installing the spark plugs,
screw them in with your fingers to
avoid stripping the threads. Tighten
with a torque wrench to 17.5 Nm
(1.8 kg-m, 13.0 lb-ft). Do not allow
contaminants to enter the engine
through the spark plug holes when
the plugs are removed.
Never use spark plugs with the
wrong thread size.
Loosen
Tighten
NOTICE
When replacing spark plugs, you
should use the brand and type speci-
fied for your vehicle. For the speci-
fied plugs, refer to the
“SPECIFICATIONS” section at the
end of this book. If you wish to use a
brand of spark plug other than the
specified plugs, consult your SUZUKI
dealer.0.95 – 1.05mm
(0.037 – 0.041 in.)
Downloaded from www.Manualslib.com manuals search engine 7-23INSPECTION AND MAINTENANCE
60MK0-14E
FusesYour vehicle has three types of fuses, as
described below:
Main fuse
The main fuse takes current directly from
the battery.
Primary fuses
These fuses are between the main fuse
and individual fuses, and are for electrical
load groups.
Individual fuses
These fuses are for individual electrical cir-
cuits.
To remove a fuse, use the fuse puller pro-
vided in the fuse box.
63J095
Fuses in the Engine Compartment
60MK008
60MK009
(5)
(3) (4)
(2)(1)
(6)
(7)(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)(16)
(17)
(19) (18)
(20)
(21)
(22)
(24) (23)
(25)
(26)(27)(28)
(29)
(30)
MAIN FUSE / PRIMARY FUSE
(1)
100 A
FL1
(2)
100 A
FL2
(3)
100 A
FL3
(4) 50 A FL4
(5) 80 A FL5
(6) 50 A Ignition switch -2
(7) – Blank
(8) 15 A A/T controller
(9) – Blank
(10) 10 A Air compressor
(11) 15 A FI
(12) – Blank
(13) 60 A Power steering
(14) 30 A Radiator fan
(15) 40 A ABS motor
(16) 40 A Blower fan
(17) 30 A Starting motor
(18) – Blank
(19) 30 A Back up
(20) – Blank
(21) 15 A Head light (Left)
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INSPECTION AND MAINTENANCE
60MK0-14E
The main fuse, primary fuses and some of
the individual fuses are located in the
engine compartment. If the main fuse
blows, no electrical component will func-
tion. If a primary fuse blows, no electrical
component in the corresponding load
group will function. When replacing the
main fuse, a primary fuse or an individual
fuse, use a genuine SUZUKI replacement.
To remove a fuse, use the fuse puller pro-
vided in the fuse box. The amperage of
each fuse is shown in the back of the fuse
box cover.
60G111
NOTE:
Make sure that the fuse box always carries
spare fuses. (22) 25 A ABS control module
(23) 15 A Head light (Right)
(24) 20 A Front fog light
(25) – Blank
(26) 40 A Ignition switch
(27) 7.5 A Starting Signal
(28) – Blank
(29) – Blank
(30) – Blank
WARNING
If the main fuse or a primary fuse
blows, be sure to have your vehicle
inspected by an authorized SUZUKI
dealer. Always use a genuine SUZUKI
replacement. Never use a substitute
such as a wire even for a temporary
repair, or extensive electrical damage
and a fire can result.EXAMPLE
BLOWNOK
Downloaded from www.Manualslib.com manuals search engine 7-25INSPECTION AND MAINTENANCE
60MK0-14E
Fuses under the Dash Board
74LHT0711
60MK033
EXAMPLE
(1)
(12)(10)
(13)
(36) (2) (3)
(4)
(5)(6)
(7) (8)(9)
(11) (14) (15)
(16) (17) (18) (19) (20) (21) (22)
(23) (24) (25) (26) (27) (28) (29)
(30) (31) (32) (33) (34) (35) (37)
(38)
(39)
(40)
PRIMARY FUSE
(1) 30 A Belt
(2) – Blank
(3) – Blank
(4) 20 A Rear defogger
(5) – Blank
(6) – Blank
(7) – Blank
(8) 7.5 A Starting Signal
(9) 15 A ACC-2
(10) 30 A Power window
(11) 10 A Hazard
(12) – Blank
(13) 15 A Ignition coil
(14) 10 A ABS control module
(15) 15 A ACC
(16) – Blank
(17) 15 A Horn
(18) 10 A Stop light
(19) 10 A Air bag
(20) 10 A Back-up light
(21) 15 A Rear wiper / Washer
(22) 25 A Front wiper
(23) 7.5 A Dome light
(24) – Blank
(25) 7.5 A RR fog lamp
(26) – Blank
(27) 7.5 A Ignition-1 signal
(28) – Blank
(29) – Blank
(30) 15 A Radio
(31) 10 A Tail lamp
(32) 20 A D/L
(33) 7.5 A Cruise control
(34) 10 A Meter
(35) 7.5 A Ignition-2 signal
(36) – Blank
(37) – Blank
(38) – Blank
(39) 7.5 A Rear blower fan
(40) – Blank
Downloaded from www.Manualslib.com manuals search engine 8-8
EMERGENCY SERVICE
60MK0-14E
2-Wheel Drive (2WD) Manual Tran-
saxleManual transaxle vehicles may be towed
using either of the following methods.
1) From the front, with the front wheels
lifted and the rear wheels on the
ground. Before towing, make sure that
the parking brake is released.
2) From the rear, with the rear wheels
lifted and the front wheels on the
ground, provided the steering and driv-
etrain are in operational condition.
Before towing, make sure that transaxle
is in neutral, the steering wheel is
unlocked (the ignition key should be in
the “ACC” position), and the steering
wheel is secured with a clamping
device designed for towing service.
If the Starter Does Not
Operate1) Try turning the ignition switch to the
“START” position with the headlights
turned on to determine the battery con-
dition. If the headlights go excessively
dim or go off, it usually means that
either the battery is flat or the battery
terminal contact is poor. Recharge the
battery or correct battery terminal con-
tact as necessary.
2) If the headlights remain bright, check
the fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the vehi-
cle inspected by your authorized
SUZUKI dealer.
If the Engine is FloodedIf the engine is flooded with gasoline, it
may be hard to start. If this happens, press
the accelerator pedal all the way to the
floor and hold it there while cranking the
engine. (Do not operate the starter motor
for more than 15 seconds).
NOTICE
The steering column is not strong
enough to withstand shocks trans-
mitted from the front wheels during
towing. Always unlock the steering
wheel before towing.
Downloaded from www.Manualslib.com manuals search engine 12-2INDEX
60MK0-14E
Driving range........................................................................ 2-49EElectric Power Steering Light ............................................. 2-42
Electric Window Controls ................................................... 2-11
Emergency Locking Retractor (ELR) ................................. 2-22
Engine Coolant .................................................................... 7-11
Engine Hood......................................................................... 5-38
Engine Oil and Filter .............................................................. 7-7
Engine Oil Consumption ....................................................... 3-2
Engine Serial Number ......................................................... 10-1
Exhaust Gas Warning............................................................ 3-1FFloor Mats............................................................................. 5-45
Fluid Control Clutch ............................................................ 7-16
Fluid Level Check ................................................................ 7-16
Folding Rear Seats .............................................................. 2-18
Footrest ................................................................................ 5-45
Frame Hooks ........................................................................ 5-46
Front Air Bags ...................................................................... 2-31
Front Fog Light Switch........................................................ 2-52
Front Seat Back Pocket....................................................... 5-44
Front Seats ........................................................................... 2-14
Fuel Filler Cap ...................................................................... 5-37
Fuel Gauge ........................................................................... 2-44
Fuel Recommendation .......................................................... 1-1
Full Wheel Cover.................................................................... 8-5
Fuses .................................................................................... 7-23
Fuses in the Engine Compartment .................................... 7-23
Fuses under the Dash Board .............................................. 7-25
GGasoline Engine ..................................................................... 1-1
Gasoline/Ethanol blends ....................................................... 1-1
Gear Oil ................................................................................. 7-15
Gear Oil Change ................................................................... 7-15
Gear Oil Level Check ........................................................... 7-15
Gearshift Lever ....................................................................... 3-9
Glove Box ............................................................................. 5-42HHazard Warning Switch ....................................................... 2-53
Head Restraints ........................................................... 2-15, 2-17
Headlight Aiming.................................................................. 7-26
Highway Driving ..................................................................... 4-3
Horn ....................................................................................... 2-56
How the ABS Works............................................................. 3-14IIf the Engine is Flooded......................................................... 8-8
If the Engine Overheats ......................................................... 8-9
If the Starter Does Not Operate............................................. 8-8
If Your Vehicle Gets Stuck .................................................... 4-5
Ignition Key Reminder ........................................................... 2-2
Ignition Switch........................................................................ 3-3
Immobilizer System ............................................................... 2-1
Immobilizer System Light.................................................... 2-41
Improving Fuel Economy ...................................................... 4-2
Information Display.............................................................. 2-46
Inside Rearview Mirror......................................................... 2-13
Installation with a Lap Belt .................................................. 2-29
Installation with Lap-Shoulder Seat Belts ......................... 2-29
Instantaneous Fuel Consumption ...................................... 2-48
Instrument Cluster ............................................................... 2-36