2013 SSANGYONG NEW ACTYON SPORTS ABS

01-14
7. CODING AND INITIALIZATION
1) Engine Variant Coding
Unit Selection Description Remarks
Additional heater YES For PTC auxiary heater equipped
vehicle, select "YES"YES
NO -
Gear box 5 MT "DSI 6 AT" is selected
automatically.-
6 MT Select
5 AT(DC 5 AT) -
6 AT(DSI 6 AT) Select
7 AT(DC 7 AT) -
Immobilizer NO Select "YES" if the vehicle has
immobilizer.-
YES YES
Fan PWM control Select "PWM" PWM fan
Relay -
Engine level control NO
YES
SKM key NO NO
YES -
Glow plug AQGS (CAN) Select "AQGS" AQGS (CAN)
Relay (K-line) -
A/C Refrigerant pressure
sensorSelect the appropriate system. Pressure sensor
for A/C refrigerant
NO -
Vehicle speed sensor CAN Select "CAN" if the vehicle has
ABS or ESPCAN
WIRE -
Cruise control YES Select "YES" if the vehicle has
cruise control.YES
NO -
G-sensor YES 2WD ABS & Non-ABS: NO
4WD ABS & ESP: YESSelect
NO Select

01-16
Unit Selection Description
Brake system ESP Select "ABS" or "ESP".
ABS
TCS
NO
SSPS NO Select "YES".
YES
TPMS NO Select "NO".
YES
T/M type MT Select "M/T" or "DSIH 6 AT".
DC AT
DSIH 6 AT
Vehicle code Rodius / Stavic Select "Rodius".
Rexton
Korando C
Actyon sports
Kyron
ECU coding status ECU not coded Select "ECU coded".
ECU coded
Signal not valid
Not defind

02-30
2) Timing Chain and Gear
(1) Timing chain
Simple layout: optimized timing, enhanced
NVH
Single stage layout: minimized chain load -
-
Chain upper bush
- Single bush type (112 EA)
Chain lower bush
- Single bush type (60 EA)
(2) Tensioner
Tensioner adjusts the chain tension to keep it tight during engine running. This reduces the wear in
guide rail and spoke.
Operating principle
- Use the spring tension in tensioner and hydraulic pressure
Tensioner type
- Compensation and impact absorbing
Static and dynamic force
- Spring + Hydraulic pressure 1.
2.
3.
Plunger
HousingSpring
Check valve
Hydraulic tensioner assembly ▶

02-310000-00
Clamping guide rail
Installed between exhaust
Camshaft sprocket and
crankshaft sprocketTensioner guide rail
Installed between exhaust
Camshaft sprocket and
crankshaft sprocket
(3) Mechanical Tensioner Assembly
Operating principle
- Use only spring tension
Tensioner type
- Compensation and impact absorbing
Static and dynamic force
- Spring
(4) Guide rail
The guide rail is used for optimizing the movement of chain drive system. And it also prevents the chain
from contacting each other when the chain is loose, and reduces the chain wear.
The guide rail is made of plastic, nylon, Teflon, etc. The guide rail is specially required when the distance
between two spokes is too great. It pushes the chain with constant force so that the chain can work
smoothly. The guide rail is fitted by pins.

02-36
Torque change curve of engine and drive shaft
Compression stroke Combustion stroke
Small changes from engine (k):
Damper increases the torque changes to clutchLarge changes from engine (j):
Damper decreases the torque changes to
transaxle by absorbing the impact
3) Operation
Compensating the irregular operation of engine: The secondary flywheel operates almost evenly so
does not cause gear noises
The mass of the primary flywheel is less than conventional flywheel so the engine irregularity
increases more (less pulsation absorbing effect).
Transaxle protection function: Reduces the torsional vibration to powertrain (transaxle) by reducing
the irregularity of engine. -
-
-

06-6
3) Inspection of Turbine
Thoroughly check the followings.
Must absolutely not operate the turbocharger with the compressor outlet and inlet opened as it could
damage the turbocharger or be hazardous during inspection.
Interference: In case where is trace of interference or smallest damage on the compressor wheel
means, most of times, that abrasion has occurred on the journal bearing. Must inspect after the
overhaul.
Oil Leakage: The reason for oil leakage at the compressor section is the air cleaner, clogged by
substances such as dust, causes the compressor inlet negative pressure. -
-
Rotating in high speed at no-load for extended period of time can cause oil leakage to the
compressor section as oil pressure within the center housing gets higher than pressure within the
compressor housing.
Overuse of engine break (especially in low gear) in down hill makes significantly low exhaust gas
energy compared to the time where great amount of air is required during idling conditions of the
engine. Therefore, amount of air in the compressor inlet increases but the turbocharge pressure is
not high, which makes negative a.
b.
No problem will occur with the turbocharger if above conditions are found in early stage but oil
leaked over long period of time will solidify at each section causing to breakout secondary defects.
Damages by foreign materials: In case where the compressor wheel is damaged by foreign materials
requires having an overhaul. At this time, it's necessary to check whether the foreign materials have
contaminated intake/exhaust manifold or inside of engine.

15-90000-00
Fuel rail pressure
sensor
(2) Components for ECU Input
CAN
- ABS & ESP
- GCU
- Instrument
cluster
- TCUSwirl valve
position sensor
Differential
pressure sensorE-EGR valve
position sensorCamshaft position
sensorCoolant
temperature
sensor
Exhaust gas
temperature
sensorHFM sensorOxygen sensorT-MAP sensor
Crankshaft
position sensorAccelerator pedal
sensorThrottle position
sensorKnock sensor
-Auto cruise switch
- Rear right wheel
speed (without ABS)
- Refrigerant pressure
sensor
- Clutch pedal signal
- Blower switch signal
- Brake pedal signal
Water sensor

15-10
(3) Components for ECU Output
CAN
E-EGR cooler
bypass valve
- Instrument cluster
- TCU
- Self diagnosis
PTC heaterCooling fan
E-EGR valve
Variable swirl
valveE-VGT actuatorIMV valve
A/C compressorInjectorThrottle position
sensor
- Glow plug unit
- ABS & ESP unit
- GCU