Page 259 of 751

01-10
Black Light and Dye Method ▶
A dye and light kit is available for finding leaks, Refer to the manufacturer's directions when using the kit.
Pour the specified amount of dye into the engine oil fill tube.
Operate the vehicle normal operating conditions as directed in the kit.
Direct the light toward the suspected area. The dyed fluid will appear as a yellow path leading to
the source. -
-
-
Once the origin of the leak has been pinpointed and traced back to its source, the cause of the leak must
be determined in order for it to be repaired properly.
If a gasket is replaced, but the sealing flange is bent, the new gasket will not repair the leak. The bent
flange must be repaired also. Before attempting to repair a leak, check for the following conditions and
correct them as they may cause a leak.Repairing the Leak ▶
Gaskets ▶
The fluid level/pressure is too high.
The crankcase ventilation system is malfunctioning.
The seal bore is damaged (scratched, burred or nicked).
The seal is damaged or worn.
Improper installation is evident.
There are cracks in the components.
The shaft surface is scratched, nicked or damaged.
A loose or worn bearing is causing excess seal wear. -
-
-
-
-
-
-
-
Page 262 of 751
01-131113-01
Leakage Test ▶
Warm the engine up to normal operating temperature.
Disconnect the negative battery cable.
Remove the spark plugs.
Check the coolant level by opening the coolant reservoir cap and replenish if insufficient.
Open the engine oil filler cap.
Connect the tester to air pressure line and adjust the scale of tester.
Install the connecting hose to spark plug hole.
Position the piston of No.1 cylinder at TDC by rotating the crankshaft.
Connect the connecting hose to tester and measure the leakage volume after blowing up
5 bar of compressed air. -
-
-
-
-
-
-
-
-
Measure the leakage volume in the completely opening condition of throttle valve by pulling the
acceleration cable. -
Perform the pressure test according to the firing order. -
Firing Order: 1 - 3 - 4 - 2 -
Compare the leakage pressure with the specifications. -
Page 388 of 751

04-58210-01
1. DESCRIPTIONS OF INDICATOR DISPLAY
Tachometer
SSPS warning light
Immobilizer indicator
Glow indicator
ESP indicator/warning light
Front fog light indicator
High beam indicator
ESP OFF indicator
Seat belt reminder (driver’s seat)
Seat belt reminder (passenger’s seat)
Engine oil pressure warning light
LCD Display
Engine overheat warning light
Engine check warning light
Auto cruise indicator
Light indicator
Winter mode indicator 1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.Engine hood open warning light
Battery charge warning light
Hazard Indicator
Water separator warning light
Air bag warning light
4WD CHECK warning light
4WD LOW indicator
4WD HIGH indicator
Speedometer
Turn signal indicator
Coolant temperature gauge
Brake warning light
Door ajar warning light
ABS warning light
Fuel gauge
Low fuel level warning light 18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33. It sends and receives information to/from each unit through CAN communication line. The LCD display
and separate ESP ON/OFF indicator are newly added.
Page 390 of 751
04-78210-01
Sub connector - 20-pin
(white)
Connector Pin Arrangement ▶
The connector pin sections illustrated below are viewed from the front of the instrument cluster. The
arrangement of the pins is the same for both the main connector and the sub connector.
1. IGN2+
2. CHARGE(ALT)
3. -
4. HAZARD
5. FRONT FOG
6. -
7. SSPS
8. PASSENGER SEATBELT
9. HOOD OPEN
10. -
11. -
12. PARKING BRAKE INPUT
13. OIL PRESSURE
14. TURN LEFT
15. HIGH BEAM+
16. TURN RIGHT
17. HIGH BEAM-
18. DRIVER SEATBELT
19. AIRBAG
20. -1. B+
2. -
3. DOOR OPEN
4. CHECK ENGIN (GSL ONLY)
5. -
6. ILL+
7. BUZZER OUTPUT
8. 4P OUTPUT
9. -
10. -
11. IGN1+
12. GND
13. FUEL GND
14. CAN HIGH
15. CAN LOW
16. MT R INPUT
17. MT N INPUT
18. RESET/MODE SW
19. FUEL INPUT
20. -
Main connector - 20-pin
(gray)
Page 403 of 751

04-20
3. WARNING LIGHTS AND INDICATORS
ESP OFF Indicator
This lamp comes on when
pressing the "ESP OFF" switch or
the ESP system is defective.
When the ESP system is
activated, this lamp blinks and a
chime sounds.
Immobilizer Indicator
This indicator comes on
when the ignition key is
communicating with the
engine control unit for
approx. 0.5 seconds.Glow Indicator
When the ignition key is turned
ON, this indicator lamp comes on
and the combustion chamber is
warmed up. In the vehicle
equipped with direct injection type
engine, this indicator may come
on very shortly or may not come
on.
Fog Lamp / Headlamp
High Beam Indicator
This lamp comes on when
the fog lamp or high beam
headlamp operates to
indicate the operating
status.Engine Oil Pressure Warning
Light
This lamp comes on if there is any
fault in the engine oil system and
goes off when a certain amount of
time has elapsed after turning ON
the ignition switch.
Door ajar warning
light
This light comes on
when a door or
tailgate is either
opened or not closed
completely.Brake warning light
This warning light comes on
and warning buzzer sounds
when the parking brake is
applied and/or the brake fluid
level is lower than specified
level.Seat belt warning lamp
The seat belt warning light comes on and
the seat belt warning chime sounds for 6
seconds when the ignition switch is
turned to "ON" position unless the
driver's seat belt is securely fastened.
This reminding operation stops when the
driver fastens the seat belt.
Engine Coolant Overheat
Warning Light
When the coolant temperature is
abnormally hot (over 120℃), this
warning light blinks and a warning
buzzer sounds at 1 Hz. (check
cooling system)
SSPS warning light
This warning light comes on when
the SSPS system is defective.
When this warning light comes
on, the steerability becomes
heavier.
Page 408 of 751
04-258210-01
WARNING LAMP (BATT CHARGE, OIL, HOOD, DOOR, ENG CHECK, AIR BAG, SEAT BELT),
TURN SIGNAL, FOG LAMP, HAZARD ▶
Page 451 of 751

01-53680-01
2. FEATURES AND SPECIFICATIONS
1) Specifications
Description DSI M78 (6-speed) Remarks
Gear ratio1st 3.53:1
2nd 2.14:1
3rd 1.48:1
4th 1.16:1
5th 0.87:1
6th 0.68:1
Reverse 3.09:1
Transmission
fluidFluid Fuchs ATF 3292
Capacity Approx. 9.5 L
Change interval Check the fluid at every
30,000 km or 1 year, and
change it if necessary.Under the severe driving
conditions, change the fluid a
t
every 60,000 km.
Resistance of oil
temperature
sensor-20 430.7 ~ 533.9 kΩ
0 146.8 ~ 175.7 kΩ
20 56.74 ~ 65.86 kΩ
100 3.201 ~ 3.399 kΩ
Gear position
sensor1 -
2 -
3 -
D 2.686 kΩ ± 8%
N 5.036 kΩ ± 8%
R 8.953 kΩ ± 8%
P 16.786 kΩ ± 8%
Severe driving conditions? *
Towing a trailer or off-road driving (Inspect the
leak of fl uid at any time, occasionlly)
Taxi, patrol service or delivery service (extended
idling and excessive driving with low speed)
Frequent stop-and-go traffi c, extended idling,
short driving distance -
-
-Driving in a hilly or mountainous terrain,
sandy, or dusty area
Driving frequently at high speed over 170
km/hour
Driving frequently in area where heavy traffi c
under the ambient tem
perature above 32°C
-
-
-
Page 561 of 751
09-12
Air bleed screw at front brake 5.Air bleed screw at rear brake 4.
Repeat the air bleeding procedures until clear
brake fluid comes out of air bleed screw. 6.
Check for oil leaks from the brake lines. 7.
Air in brake
fluid
Deteriorated
fluid
Air bleed screw at front brake
Air bleed screw at rear brake
Air bleeding completed