2013 SSANGYONG NEW ACTYON SPORTS oil

01-273680-01
2) Power Flow - 1st Gear (D)
Functioning elements ▶
Control ▶C2 applied, FSG (Forward Sun Gear) driven
1-2 OWC (One-Way Clutch) operated to hold Rear Planet Carrier stationary -
-
S1 ON, S2 OFF
S1 ON, C1 shift valve moved to the left end, C1 clutch not engaged
C2 shift valve open (S2 OFF), C2 clutch engaged by drive oil
Drive oil (for C2 clutch engagement) is regulated by VBS S6 -
-
-
-
Connecting Components ▶
Gear
ratioON / OFF solenoids Variable pressure sol. valve-VBS
S1 S2 S3 S4 S5(A) S6(A) S7(A) S8(A) S9(A) S10(A)
3.53 ON 1 0 0-1
Gear
ratioEngaged element
C1 C2 C3 B1 B2 OWC Lock-up
clutch
AO AI R AO AI
3.53 ON ON
Power Flow Diagram ▶

01-293680-01
3) Power Flow - 2nd Gear (D)
Functioning elements ▶
Control ▶C2 applied, FSG (Forward Sun Gear) driven
B1 applied to hold Rear Planet Carrier stationary -
-
S1 ON, S4 ON, S2 OFF
S1 ON, C1 shift valve moved to the left end, C1 clutch not engaged
C2 shift valve open (S2 OFF), C2 clutch engaged by drive oil
Drive oil (for C2 clutch engagement) is regulated by VBS S6
S4 ON, B1 shift valve moved to the left end, B1 band operated
Drive oil (for B1 band engagement) is regulated by VBS S6 -
-
-
-
-
-
Connecting Components ▶
Gear
ratioON / OFF solenoids Variable pressure sol. valve-VBS
S1 S2 S3 S4 S5(A) S6(A) S7(A) S8(A) S9(A) S10(A)
2.14 ON ON 1 0
10-1
Gear
ratioEngaged element
C1 C2 C3 B1 B2 OWC Lock-up
clutch
AO AI R AO AI
2.14 ON ON
Power Flow Diagram ▶

01-333680-01
5) Power Flow - 3rd Gear (D)
Functioning elements ▶
Control ▶C2 applied, FSG (Forward Sun Gear)
driven
C3 applied, Rear Planet Carrier driven
Rear Planet Gear Set is locked and its
output has the same gear ratio with Front
Gear Set. -
-
-
S1 ON, C1 shift valve moved to the left end, C1 clutch not engaged
C2 shift valve open (S2 OFF), C2 clutch engaged by drive oil
S3 and S7 ON, C3 shift valve moved to the left end, C3 clutch engaged -
-
-
Connecting Components ▶
Gear
ratioON / OFF solenoids Variable pressure sol. valve-VBS
S1 S2 S3 S4 S5(A) S6(A) S7(A) S8(A) S9(A) S10(A)
1.48 ON ON 1 0 1 0-1
Gear
ratioEngaged element
C1 C2 C3 B1 B2 OWC Lock-up
clutch
AO AI R AO AI
1.48 ON ON
Power Flow Diagram ▶
C3 clutch cannot be engaged if S7 is OFF
and the oil pressure is not supplied to C3
regulator valve.

01-353680-01
6) Power Flow - 4th Gear (D) & 4th Gear (D) in Limp Home Mode
Functioning elements ▶
Control ▶C2 applied, FSG (Forward Sun Gear)
driven
C1 applied, Rear Planet Carrier driven -
-
S1 and S2 ON
C1 shift valve open (S1 OFF), C1 clutch engaged by drive oil
C2 shift valve open (S2 OFF), C2 clutch engaged by drive oil
Drive oil (for C1 and C2 engagement) is regulated by VBS S6 and S6 -
-
-
-
Connecting Components ▶
Gear
ratioON / OFF solenoids Variable pressure sol. valve-VBS
S1 S2 S3 S4 S5(A) S6(A) S7(A) S8(A) S9(A) S10(A)
1.16 0 0 0-1
Gear
ratioEngaged element
C1 C2 C3 B1 B2 OWC Lock-up
clutch
AO AI R AO AI
1.16 ON ON
Power Flow Diagram ▶
4th gear is used as Limp Home Mode.

01-373680-01
7) Power Flow - 5th Gear (D)
Functioning elements ▶
Control ▶C1 applied, Rear Planet Carrier driven
C3 applied, RSG (Rear Sun Gera) driven -
-
S1 OFF, S2 and S3 ON
S2 ON, C2 shift valve moved to the left end, C2 clutch not engaged
C1 shift valve open (S1 OFF), C1 clutch engaged by drive oil
S3 and S7 ON, C3 shift valve moved to the left end, C3 clutch engaged -
-
-
-
Connecting Components ▶
Gear
ratioON / OFF solenoids Variable pressure sol. valve-VBS
S1 S2 S3 S4 S5(A) S6(A) S7(A) S8(A) S9(A) S10(A)
0.87 ON ON 0 1 1 0-1
Gear
ratioEngaged element
C1 C2 C3 B1 B2 OWC Lock-up
clutch
AO AI R AO AI
0.87 ON ON
Power Flow Diagram ▶

01-393680-01
8) Power flow - 6th gear (D)
Functioning elements ▶
Control ▶C1 applied, Rear Planet Carrier driven
B1 applied, RSG (Rear Sun Gera) locked -
-
S1 OFF, S2 and S4 ON
S3 ON, C2 shift valve moved to the left end, C2 clutch not engaged
C1 shift valve open (S1 OFF), C1 clutch engaged by drive oil
S4 ON, B1 shift valve moved to the left end, B1 Band engaged -
-
-
-
Connecting Components ▶
Gear
ratioON / OFF solenoids Variable pressure sol. valve-VBS
S1 S2 S3 S4 S5(A) S6(A) S7(A) S8(A) S9(A) S10(A)
0.68 ON ON 0 1 1 0-1
Gear
ratioEngaged element
C1 C2 C3 B1 B2 OWC Lock-up
clutch
AO AI R AO AI
0.68 ON ON
Power Flow Diagram ▶

02-4
Part No. & Name Appearance Description
Part No.: SSM00203-
005
Name:
Main shaft 1st sleeve
installer
Part No.: SSM00203-
006
Name:
Main shaft reverse
sleeve installer
Part No.: SSM00203-
002
Name:
Main shaft 5th sleeve
installer
Part No.: SSM00203-
003
Name:
Oil seal installerInstall the extension housing oil seal
Part No.: SSM00203-
004
Name:
Oil seal installerInstall the control shaft oil seal
2. SPECIAL SERVICE TOOLS
Install the main shaft reverse sleeve and
bearing
Install the main drive pinion assembly front ball
bearing
Install the main shaft double angular ball
bearing
Install the 3rd & 4th synchronizer hub
Install the main shaft 5th gear
Install the main shaft 6th gear -
-
-
-
-
-Install the main shaft 1st gear sleeve
Install the drive pinion assembly front ball
bearing
Install the main shaft double angular ball
bearing -
-
-
Install the main shaft 5th gear sleeve
Install the counter shaft 6th gear sleeve
Install the counter shaft reverse gear
Install the main shaft ball bearing -
-
-
-

02-6
3. TIGHTENING TORQUE
Part nameTightening torque
(Nm)Numbers Adhesive
1. Seal bolt (rolling plunger and guide spring) 53.9~67.6 1EA Loctite
2. Guide bolt 14.7~21.5 1EA Loctite
3. Pocket ball bearing bolt 29.4~41.1 1EA Loctite
4. Reverse shift fork retainer bolt 53.9~67.6 2EA Loctite
5. Backup lamp switch 29.4~34.3 1EA Loctite
6. Oil drain plug 58.8~78.4 1EA Loctite
7. Interlock bolt 14.7~21.5 1EA -
8. Neutral switch 29.4~34.3 1EA Loctite
9. Oil filler plug 58.8~78.4 1EA Loctite
10. Extension housing bolt 42.1~53.9 12EA -
11. Concentric slave cylinder bolt 9.8~15.6 3EA -
12. Front bearing retainer bolt 19.6~24.5 8EA Loctite