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CAUTION!
• Mixing of engine coolant (antifreeze) other than specified Organic AdditiveTechnology (OAT) engine coolant (antifreeze), may result in engine damage and
may decrease corrosion protection. Organic Additive Technology (OAT) engine
coolant is different and should not be mixed with Hybrid Organic Additive
Technology (HOAT) engine coolant (antifreeze) or any “globally compatible”
coolant (antifreeze). If a non-OAT engine coolant (antifreeze) is introduced into
the cooling system in an emergency, the cooling system will need to be drained,
flushed, and refilled with fresh OAT coolant (conforming to MS-12106), by an
authorized dealer as soon as possible.
• Do not use water alone or alcohol-based engine coolant (antifreeze) products.
Do not use additional rust inhibitors or antirust products, as they may not be
compatible with the radiator engine coolant and may plug the radiator.
• This vehicle has not been designed for use with propylene glycol-based engine
coolant (antifreeze). Use of propylene glycol-based engine coolant (antifreeze)
is not recommended.
E-85 Flexible Fuel – 3.6L/4.7L Engine Only
CAUTION!
Only vehicles with the E-85 fuel filler door label or a yellow gas cap can operate on
E-85.
Refer to your Owner's Manual on the DVD for further details.
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MAINTENANCE SCHEDULE – GASOLINE ENGINE
Your vehicle is equipped with an automatic oil change indicator system. The oil change
indicator system will remind you that it is time to take your vehicle in for scheduled
maintenance.
Based on engine operation conditions, the oil change indicator message will
illuminate. This means that service is required for your vehicle. Operating conditions
such as frequent short-trips, trailer tow, extremely hot or cold ambient temperatures,
and E85 fuel usage will influence when the “Oil Change Required” message is
displayed. Severe Operating Conditions can cause the change oil message to
illuminate as early as 3,500 miles (5,600 km) since last reset. Have your vehicle
serviced as soon as possible, within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indicator message after completing
the scheduled oil change. If a scheduled oil change is performed by someone other
than your authorized dealer, the message can be reset by referring to the steps
described under “Electronic Vehicle Information Center (EVIC)/Oil Change Re-
quired” in “Understanding Your Instrument Panel” for further information.
NOTE:
Under no circumstances should oil change intervals exceed 10,000 miles (16,000 km)
or twelve months, whichever comes first.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look for unusual wear or damage
• Check the fluid levels of the coolant reservoir, brake master cylinder, powersteering (2500/3500 Models Only) and automatic transmission (six-speed only) as
needed
• Check function of all interior and exterior lights
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Required Maintenance
Refer to the Maintenance Schedules on the following pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten terminals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
• Lube the front drive shaft fitting (2500/3500 (4x4) models only).
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Maintenance Chart – Gasoline EngineMileage or time passed (whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV joints. X X X X X
Inspect front suspension, tie rod ends, and
replace if necessary.
XX X X X X X
Inspect the front and rear axle surfaces.
If gear oil leakage is suspected, check the
fluid level. If using your vehicle for police,
taxi, fleet, off-road or frequent trailer towing,
change axle fluid. XX X X X X XInspect the brake linings, parking brake function.
XX X X X X X
Inspect transfer case fluid. X X X
Additional Maintenance
Replace engine air filter. X X X X X
Replace spark plugs (3.6L engine).** X
Replace the top row (intake side) of spark
plugs (4.7L Engine).** XX X X X
Replace the side row (exhaust side) of spark
plugs (4.7L Engine).** X
Replace spark plugs (5.7L engine).** X X X X X
Replace the ignition cables (4.7L Engine). X
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Mileage or time passed (whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Flush and replace the engine coolant at
10 years or 150,000 miles (240,000 km)
whichever comes first. XX
Change automatic transmission fluid and
filter(s), if using your vehicle for police, taxi,
fleet, or frequent trailer towing. XChange automatic transmission fluid and filter.
X
Inspect the transfer case fluid, change for any
of the following: police, taxi, fleet, or frequent
trailer towing. X
Change the transfer case fluid. X
Inspect and replace PCV valve if necessary. X
** The spark plug change interval is mileage based only, yearly intervals do not apply.
WARNING!
• You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the
right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
• Failure to properly inspect and maintain your vehicle could result in a component malfunction and effect vehicle handling and
performance. This could cause an accident.
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MAINTENANCE RECORD
Odometer Date
Signature, Autho-
rized Service Center
20,000 Miles
(32,000 km) or
2 Years
30,000 Miles
(48,000 km) or
3 Years
40,000 Miles
(64,000 km) or
4 Years
50,000 Miles
(80,000 km) or
5 Years
60,000 Miles
(96,000 km) or
6 Years
70,000 Miles
(112,000 km) or
7 Years
80,000 Miles
(128,000 km) or
8 Years
Odometer Date
Signature, Autho-
rized Service Center
90,000 Miles
(144,000 km) or
9 Years
100,000 Miles
(160,000 km) or
10 Years
110,000 Miles
(176,000 km) or
11 Years
120,000 Miles
(192,000 km) or
12 Years
130,000 Miles
(208,000 km) or
13 Years
140,000 Miles
(224,000 km) or
14 Years
150,000 Miles
(240,000 km) or
15 Years
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MAINTENANCE SCHEDULE – DIESEL ENGINE
CAUTION!
Failure to perform the required maintenance items may result in damage to the
vehicle.
At Each Stop For Fuel
• Check the engine oil level at least 30 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when the level is at or below the ADD
or MIN mark.
Once A Month
• Inspect the batteries, and clean and tighten the terminals as required.
• Check the fluid levels of the coolant reservoir, brake master cylinder, and automatic transmission (if equipped), and add as needed.
At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Check the coolant level, hoses, and clamps.
• Lubricate outer tie rod ends.
Inspection and service should also be performed anytime a malfunction is observed
or suspected. Retain all receipts.
Oil Change Indicator System
Your vehicle is equipped with an engine oil change indicator system. This system will
alert you when it is time to change your engine oil by displaying the words “Oil
Change Due” on your Electronic Vehicle Information Center (EVIC). The oil change
reminder will remind the owner to change the engine oil every 15,000 miles or 500
hours, whichever comes first, except for the Chassis Cab models that are using B20
biodiesel, which are 12,500 miles or 400 hours, whichever comes first. Failure to
change the engine oil per the maintenance schedule can result in internal engine
damage.
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For information on resetting the Oil Change Indicator message, refer to “Oil Change
Due” under “Electronic Vehicle Information Center (EVIC)/EVIC Warning Lights” in
“Understanding Your Instrument Panel” for further information.
Replace the engine oil and oil filter every 15,000 miles (24 000 km) or six months, or
sooner if prompted by the oil change indicator system. Under no circumstances should oil
change intervals exceed 15,000 miles (24 000 km) or six months, whichever comes first.
NOTE:
•
Under no circumstances should oil change intervals exceed 15,000 miles (24,000 km) or
six months or 500 Hours, whichever comes first.
•Replace the engine oil and oil filter every 12,500 miles (20 000 km) when running
B20 fuel (Chassis Cab Only).
If Chassis Cab models are operated with greater than 5% levels of Biodiesel, the oil
change interval must not exceed 12,500 miles (20 000 km) under any circum-
stances. See the Fuel Requirements section for more information regarding opera-
tion of Chassis Cab models configured for use with Biodiesel blend (B6-B20) fuel
meeting ASTM specification D-7467.
Perform Service Indicator
Your vehicle will require emissions maintenance at a set interval. To help remind you
when this maintenance is due, the Electronic Vehicle Information Center (EVIC) will
display “Perform Service”. When the “Perform Service” message is displayed on the
EVIC it is necessary to have the emissions maintenance performed. Emissions
maintenance may include replacing the Closed Crankcase Ventilation (CCV) filter
element. The procedure for clearing and resetting the “Perform Service” indicator
message is located in the appropriate Service Information.
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