2012 YAMAHA XT660Z clock

TABLE OF CONTENTS
LOCATION OF IMPORTANT LABELS...1-1
SAFETY INFORMATION ..................\r...2-1
Be a Responsible Owner ..................\r2-1
\fafe riding ..................\r..................\r.....2-1
\brotective apparel ..................\r...........2-2
Avoid Carbon Monoxide \boisoning ...2-2
Loading ..................\r..................\r.........2-3
Genuine Yamaha Accessories ..........2-3
Aftermarket \barts, Accessories, and Modifications ..................\r.....2-4
Aftermarket Tires and Rims ..............2-4
DESCRIPTION ..................\r..................\r.3-1
Left view ..................\r..................\r........3-1
Right view ..................\r..................\r.....3-2
Controls and instruments ..................\r3-3
INSTRUMENT AND CONTROL
FUNCTIONS ..................\r..................\r....4-1
Immobilizer system ..................\r.........4-1
Main switch/steering lock ..................\r4-2
Indicator and warning lights ..............4-3
Multi-function display ..................\r......4-5
Tachometer ..................\r..................\r...4-6
Tripmeter and tachometer modes .....4-6
Clock mode ..................\r..................\r...4-7
Fuel meter ..................\r..................\r.....4-7
\felf-diagnosis devices ..................\r....4-7 Handlebar switches ..................\r.........4-9
Clutch lever ..................\r..................\r.4-10
\fhift pedal ..................\r..................\r...4-10
Brake lever ..................\r..................\r..4-11
Brake pedal ..................\r..................\r.4-11
Fuel tank cap ..................\r................4-\r11
Fuel ..................\r..................\r.............4-12
Fuel tank breather hose ..................\r4-13
Catalytic converter ..................\r........4-13
\feat ..................\r..................\r.............4-14
Adjusting the front fork ..................\r..4-15
Adjusting the shock absorber
assembly ..................\r................4-\r16
\fidestand ..................\r..................\r....4-17
Ignition circuit cut-off system ..........4-17
FOR YOUR SAFETY -
PRE-OPERATION C\fECKS ...............5-1\r
\bre-operation check list ..................\r..5-2
OPERATION AND IMPORTANT
RIDING POINTS ..................\r................6-\r1
\ftarting the engine..................\r..........6-1
\fhifting ..................\r..................\r..........6-2
Tips for reducing fuel consumption ...6-3
Engine break-in ..................\r...............6-3\r
\barking ..................\r..................\r..........6-4 PERIODIC MAINTENANCE AND
ADJUSTMENT
..................\r..................\r.7-1
Owner’s tool kit ..................\r...............7-1\r
\beriodic maintenance chart for the emission control system.......7-2
General maintenance and lubrication chart ..................\r7-3
Removing and installing the cowling and panels ..............7-8
Checking the spark plug ..................\r.7-8
Engine oil and oil filter element.........7-9
Coolant ..................\r..................\r........7-12
Replacing the air filter element and cleaning the check hose ...7-14
Checking the engine idling speed ...7-15
Checking the throttle cable free play ..................\r.................7\r-16
Valve clearance ..................\r.............7-16
Tires ..................\r..................\r............7-16
\fpoke wheels..................\r................7-\r19
Adjusting the clutch lever free play ...7-20
Checking the front and rear brake pads ..................\r.............7-21
Checking the brake fluid level .........7-22
Changing the brake fluid .................7\r-23
Drive chain slack ..................\r...........7-23
Cleaning and lubricating the drive chain ..................\r........7-25
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INSTRUMENT \fND CONTRO\b FUNCTIONS
4-5
EAUB1501
Multi-function display
1. Tachomete\f
2. Spee\bomete\f
3. O\bomete\f
4. T\fipmete\fs/Fuel \fese\fve t\fipmete\f
5. Clock
6. Fuel mete\f
7. “RESET” button
8. “SELECT” button
EWA12311
W\fRNING0
Be sure to stop the vehicle before
making any setting changes to the
multi-function displ\ ay.
The multi-function \bisplay is equippe\b
with the following:
●a spee\bomete\f (which shows the
\fi\bing spee\b)
●a \bigital tachomete\f (which shows
engine \f/min)
●an o\bomete\f (which shows the to-
tal \bistance t\favele\b)
●two t\fipmete\fs (which show the
\bistance t\favele\b since they we\fe
last set to ze\fo)
●a fuel \fese\fve t\fipmete\f (which
shows the \bistance t\favele\b since
the bottom segment of the fuel
mete\f sta\fte\b flashing)
●a clock
●a fuel mete\f
●a self-\biagnosis \bevice
TIP
●Be su\fe to tu\fn the key to "ON"
befo\fe using the "SELECT" an\b
"RESET" buttons.
●Fo\f the U.K. only: To switch the
spee\bomete\f an\b o\bome-
te\f/t\fipmete\f \bisplays between
kilomete\fs an\b miles, push the
"SELECT" an\b "RESET" buttons
togethe\f an\b tu\fn the key to "ON".
When the \bigits sta\ft flashing,
push the "SELECT" button to
choose kilomete\fs o\f \tmiles.
XT660Z 04-04 ING-AUS:MY03 01-03 ING 11-05-2009 9:54 Pagina 4-5

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INSTRUMENT \fND CONTRO\b FUNCTIONS
4-7
Clock mode
1. Clock
2. “SELECT” b\ftton
3. “\bESET” b\ftton
TIP
The clock is displayed even when the
key is t\frned to "OFF".
To set the clock:
1. P\fsh the "SELECT" b\ftton for atleast fo\fr seconds.
2. When the ho\fr digits start flash- ing, p\fsh the "\bESET" b\ftton to
set the ho\frs.
3. P\fsh the "SELECT" b\ftton, and the min\fte digits will start flashing.
4. P\fsh the "\bESET" b\ftton to set the min\ftes.
5. P\fsh the "SELECT" b\ftton and then release it to \bstart the clock.
Fuel meter
1. F\fel meter
With the key in the "ON" position, the
f\fel meter indicates the amo\fnt of f\fel
in the f\fel tank. When the key is t\frned
to "ON", all of the display segments of
the f\fel meter will appear one after the
other and then disappear in order to
test the electrical circ\fit. The display
segments of the f\fel meter disappear
towards "E" (Empty) as the f\fel level
decreases. When only one segment is
left near "E" (Empty), ref\fel as soon
as possible.
TIP
This f\fel meter is eq\fipped with a self-
diagnosis system. If the electrical cir-
c\fit is defective, all the segments will
start flashing. If this occ\frs, have a
Yamaha dealer check the electrical cir-
c\fit.
XT660Z 04-04 ING-AUS:MY03 01-03 ING 11-05-2009 9:54 Pagina 4-7

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INSTRUMENT \fND CONTRO\b FUNCTIONS
4-11
EAU26823
Brake lever
1. Brake lever
2. \fosi\bion adjus\bing dial
3. Arrow mark
4. Dis\bance
The brake lever is loca\bed a\b \bhe righ\b
handlebar grip. To apply \bhe fron\b
brake, pull \bhe lever \boward \bhe han-
dlebar grip.
The brake lever is equipped wi\bh a po-
si\bion adjus\bing dial. To adjus\b \bhe dis-
\bance be\bween \bhe brake lever and \bhe
handlebar grip, \burn \bhe adjus\bing dial
while holding \bhe lever pushed away
from \bhe handlebar grip. Make sure
\bha\b \bhe appropria\be se\b\bing on \bhe ad-
jus\bing dial is aligned wi\bh \bhe “˙”
mark on \bhe brake lever.
EAU12941
Brake pedal
1. Brake pedal
The brake pedal is on \bhe righ\b side of
\bhe mo\borcycle. To apply \bhe rear
brake, press down on \bhe brake pedal.
1
EAU13074
Fuel tank cap
1. Lock cover
2. Open
To open the fuel tank cap
Open \bhe fuel \bank cap lock cover, in-
ser\b \bhe key in\bo \bhe lock, and \bhen \burn
i\b 1/4 \burn clockwise. The lock will be re-
leased and \bhe fuel \bank cap can be
opened.
XT660Z 04-04 ING-AUS:MY03 01-03 ING 11-05-2009 9:54 Pagina 4-11

INSTRUMENT AND CONTROL FUNCTIONS
4-12
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\b
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To close the fuel tank cap 1. Push the fuel tank cap \fnto pos\f- t\fon w\fth the key \fnse\bted \fn the
lock.
2. Tu\bn the key counte\bclockw\fse to the o\b\fg\fnal pos\ft\fon, \bemove \ft,
and then close the\p lock cove\b.
TIP
The fuel tank cap cannot be closed
unless the key \fs \fn the lock. In add\f-
t\fon, the key cannot be \bemoved \ff the
cap \fs not p\bope\bly closed and locked.
EWA11091
WARNING0
Make sure that the fuel tank cap is
properly closed after filling fuel.
Leaking fuel is a \4fire hazard.
EAU13221
Fuel
Make su\be the\be \fs suff\fc\fent gasol\fne
\fn the tank.
EWA10881
WARNING0
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions.\4
1. Befo\be \befuel\fng, tu\bn off the en- g\fne and be su\be that no one \fs
s\ftt\fng on the veh\fcle. Neve\b \befuel
wh\fle smok\fng, o\b wh\fle \fn the
v\fc\fn\fty of spa\bks, open flames, o\b
othe\b sou\bces of \fgn\ft\fon such as
the p\flot l\fghts of wate\b heate\bs
and clothes d\bye\bs.
2. Do not ove\bf\fll the fuel tank. When \befuel\fng, be su\be to \fnse\bt the
pump nozzle \fnto the fuel tank
f\flle\b hole. Stop f\fll\fng when the fu-
el \beaches the bottom of the f\flle\b
tube. Because fuel expands when
\ft heats up, heat f\bom the eng\fne
o\b the sun can cause fuel to sp\fll
out of the fuel ta\pnk.
1. Fuel tank f\flle\b tube
2. Fuel level
3. W\fpe up any sp\flled fuel \fmmed\f-ately. NOTICE: Immediately wipe
off spilled fuel with a clean, dry,
soft cloth, since fuel may deteri-
orate painted surfaces or plas-
tic parts.
4. Be su\be to secu\bely close the fuel tank cap.
EWA15151
WARNING0
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swal-
low some gasoline or inhale a lot of
gasoline vapor, or get some gaso-
line in your eyes, see your doctor
immediately. If gasoline spills on
XT660Z 04-04 ING-AUS:MY03 01-03 ING 11-05-2009 9:54 Pagina 4-12

PERIODIC MAINTENANCE AND ADJUSTMENT
7-32
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ECA10640
NOTICE
Do not use a fuse of a higher am-
perage rating than recommended
to avoid causing extensive damage
to the electrical system and possi-
bly a fire.
3. Turn th\f k\fy to \bON” and turn on th\f \fl\fctrical circuit in qu\fstion to
ch\fck if th\f d\fvic\f op\frat\fs.
4. If th\f fus\f imm\fdiat\fly blows again, hav\f a Yamaha d\fal\fr
ch\fck th\f \fl\fctrical syst\fm.
1. Parking lighting fus\f
2. Signaling syst\fm fus\f
3. H\fadlight fus\f
4. Ignition fus\f
5. El\fctronic fu\fl inj\fction fus\f
6. Radiator fan fus\f
7. Backup fus\f
8. R\fs\frv\f fus\fs
Th\f main fus\f and fus\f box ar\f locat-
\fd und\fr th\f s\fat. (S\f\f pag\f 7-31.)
If a fus\f is blown, r\fplac\f it as follows.1. Turn th\f k\fy to \bOFF” and turn off th\f \fl\fctrical circuit in qu\fstio\hn.
2. R\fmov\f th\f blown fus\f, and th\fn install a n\fw fus\f of th\f sp\fcifi\fd
amp\frag\f.
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654321Specified fuses:
Main fus\f:30 A
Parking lighting fus\f: 10 A
Signalling syst\fm fus\h\f: 10 A
H\fadlight fus\f: 20 A
Ignition fus\f: 10 A
Fu\fl inj\fction syst\fm \hfus\f: 10 A
Radiator fan fus\f: 7.5 A
Backup fus\f (for odom\ft\fr,
clock and immobiliz\fr): 10 A
XT660Z 05-07 ING-AUS:MY03 04-06 ING 11-05-2009 10:10 Pagina 7-32

PERIODIC MAINTENANCE AND ADJUSTMENT
7-34
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ECA10650
NOTICE
Take care not to damage the fol-
lowing parts:
●Headlight bulb  Do not touch the glass part
of the headlight bulb to keep
it free from oil, otherwise the
transparency of the glass,
the luminosity of the bulb,
and the bulb life will be ad-
versely affected. Thoroughly
clean off any dirt and finger-
prints on the headlight bulb
using a cloth moistened with
alcohol or thinner.
●Headlight lens
 Do not affix any type of tinted
film or stickers to the head-
light lens.
 Do not use a headlight bulb
of a wattage higher than
specified. 4. Connect t\fe couple\b, and t\fen in-
stall t\fe \feadlig\ft bulb cove\b.
5. Have a Yama\fa deale\b adjust t\fe \feadlig\ft beam if nec\ essa\by.
EAU24204
Replacing a turn signal
light bulb
1. Sc\bew
2. Tu\bn signal lig\ft lens
3. Tu\bn signal lig\ft bulb
1. Remove t\fe tu\bn signal lig\ft lensby \bemoving t\fe sc\bew.
2. Remove t\fe bu\bnt-out bulb by pus\fing it in and tu\bning it coun-
te\bclockwise.
3. Inse\bt a new bulb into t\fe socket, pus\f it in, and t\fen tu\bn it clock-
wise until it stops.
XT660Z 05-07 ING-AUS:MY03 04-06 ING 11-05-2009 10:10 Pagina 7-34

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PERIODIC M\fINTEN\fNCE \fND \fDJ\bSTMENT
7-41
Engine overheatingEWA10400
W\fRNING0
●Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cau\Mse serious injury. Be sure to wait until th\Me engine has coole\Md.
●\ffter removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not a\failable, ta\b water can be tem\borarily used instead, \bro\fided that it is changed to the recommended
coolant as soon as \b\sossible.
Wait until the
engine has cooled.Check the coolant le\fel
in the reser\foir and radiator.
The coolant le\fel is low.
Check the cooling
system for leakage.
The coolant le\fel
is OK.
There is
leakage.
There is no
leakage.
Ha\fe a Yamaha dealer check
and re\bair the cooling system.
Start the engine. If the engine o\ferheats again, ha\fe
a Yamaha dealer check and re\bair the coo\sling system.
Add coolant. (See TIP.)
XT660Z 05-07 ING-AUS:MY03 04-06 ING 11-05-2009 10:10 Pagina 7-41