2012 YAMAHA XT660Z AUX

Checking and lubricating the cables ..................\7...............7\f25
Checking and lubricating the throttle gri\b and cable ........7\f26
Checking and lubricating the brake and clutch levers ..................\7....7\f26
Lubricating the brake \bedal ............7\f27
Checking and lubricating the sidestand ..................\7..........7\f27
Lubricating the rear sus\bension......7\f27
Lubricating the swingarm \bivots .....7\f28
Checking the front fork..................\7..7\f28
Checking the steering ..................\7...7\f29
Checking the wheel bearings..........7\f29
Battery ..................\7..................\7.........7\f30
Re\blacing the fuses ..................\7......7\f31
Re\blacing a headlight bulb .............7\f33
Re\blacing a turn signal light bulb....7\f34
Re\blacing the license \blate light bulb ..................\7.................7\f\735
Re\blacing an auxiliary light bulb .....7\f35
Su\b\borting the motorcycle ..............7\f36
Front wheel ..................\7..................\7.7\f36
Rear wheel ..................\7..................\7..7\f38
Troubleshooting ..................\7............7\f39
Troubleshooting charts..................\7..7\f40 MOTORCYCLE CARE
AND STORAGE
..................\7.................8\7\f1
Care ..................\7..................\7..............8\f1
Storage ..................\7..................\7.........8\f3
SPECIFICATIONS ..................\7.............9\f1
CONSUMER INFORMATION ............10\f1
Identification numbers ..................\7...10\f1
Motorcycle noise regulation (for Australia) ..................\7..........10\f2
TABLE OF CONTENTS
03 ingles -austral\:ia 26/2/10 10:\f5 \: Página \b

INSTRUMENT AND CONTROL FUNCTIONS
4-2
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\f
6
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\b
10
EAU10471
Main switch/steering lock
The main swi\fch/s\feerin\b lock con\frols
\fhe i\bni\fion and li\bh\fin\b sys\fems, and
is used \fo lock \fhe s\feerin\b.
TIP
Be sure \fo use \fhe s\fandard key (black
bow) for re\bular use of \fhe vehicle. To
minimize \fhe risk of losin\b \fhe code re-
re\bis\ferin\b key (red bow), keep i\f in a
safe place and only use i\f for code re-
re\bis\ferin\b.
EAU10550
ON
All elec\frical circui\fs are supplied wi\fh
power, \fhe me\fer li\bh\fin\b, \failli\bh\f, li-
cense pla\fe li\bh\f and auxiliary li\bh\fs
come on, and \fhe en\bine can be s\far\f-
ed. The key canno\f be removed.
TIP
The headli\bh\fs comes on au\foma\fical-
ly when \fhe en\bine is s\far\fed and s\fay
on un\fil \fhe key is \furned \fo “OFF”,
even if \fhe en\bine s\fa\wlls.
EAU10661
OFF
All elec\frical sys\fems are off. The key
can be removed.
EWA10061
WARNING0
Never turn the key to "OFF" or
"LOCK" while the vehicle is moving.
Otherwise the electrical systems
will be switched off, which may re-
sult in loss of control or an acci-
dent.
EAU10691
LOCK
The s\feerin\b is locked, and all elec\fri-
cal sys\fems are off. The key can be re-
moved.
To lock \fhe s\feerin\b
1. Push
2. Turn
1. Turn \fhe handlebars all \fhe way \fo \fhe lef\f or ri\bh\f.
2. Push \fhe key in from \fhe “OFF” posi\fion, and \fhen \furn i\f \fo
“LOCK” while s\fill pushin\w\b i\f.
3. Remove \fhe key.
XT660Z 04-04 ING-AUS:MY03 01-03 ING 11-05-2009 9:54 Pagina 4-2

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INSTRUMENT \fND CONTRO\b FUNCTIONS
4-3
To unlock the steering
1\f Push
2\f Turn
Push the key into the \bain switch, and
then turn it to “OFF” while still pushing
it\f
EAU10941
F(Parking)
The steering is locked, and the tail-
light, license plate light and auxiliary
lights are on\f The hazard lights and
turn signal lights can be turned on, but
all other electrical syste\bs are off\f The
key can be re\boved\f
The steering \bust be locked before
the key can be turned to “ F”\f
ECA11020NOTICE
Do not use the parking position for
an extended length of time, other-
wise the battery may\ discharge.
EAU11004
Indicator and warning lights
1\f I\b\bobilizer syste\b indicator light “ ”
2\f Neutral indicator light “ N”
3\f Turn signal indicator light “ y”
4\f High bea\b indicator light “ 1”
5\f Engine trouble warning light “ U”
6\f Coolant te\bperature warning light “ u”
EAUB1510
Turn signal indicator light “y”
This indicator light flashes when the
turn signal switch is pushed to the left
or right\f
The electrical circuit of the turn signal
indicator light can be checked by turn-
ing the key to "ON"\f
If the indicator light does not co\be on
for a few seconds, then go off, have a
Ya\baha dealer check the electrical cir-
cuit\f
XT660Z 04-04 ING-AUS:MY03 01-03 ING 11-05-2009 9:54 Pagina 4-3

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PERIODIC M\fINTEN\fNCE \fND \fDJ\bSTMENT
7-35
EAU42652
Replacing an auxiliary light
bulb
1. Auxiliary\flight\f\bocket
2. Auxiliary\flight\fbulb
Thi\b\fmodel\fi\b\fequipped\fwith\ftwo\fauxil-
iary\f light\b.\f If\f an\f auxiliary\f light\f bulb
burn\b\fout,\freplace\fit\fa\b\ff\yollow\b.1. Remove\fpanel\fG.\f(See\fpage\f7-7.)
2. Remove\fthe\fauxiliary\flight\f\bocket\f(to- gether\fwith\fthe\fbulb)\fby\fpulling\fit\fout.
3. Remove\f the\f burnt-out\f bulb\f by pulling\fit\fout.
4. In\bert\fa\fnew\fbulb\finto\fthe\f\bocket.
5. In\btall\f the\f auxiliary\f light\f \bocket (together\f with\f the\f bulb)\f by\f pu\bh-
ing\fit\fin.
6. In\btall\fthe\fpanel.
EAUM2202
Replacing the license plate
light bulb
1. Bulb\f\bocket
2. Licen\be\fplate\flight\fbulb
1. Remove\fthe\f\bocket\f(together\fwith the\fbulb)\fby\fpulling\fit\fout.
2. Remove\f the\f burnt-out\f bulb\f by pulling\fit\fout.
3. In\bert\fa\fnew\fbulb\finto\fthe\f\bocket.
4. In\btall\f the\f \bocket\f (together\f with the\fbulb)\fby\fpu\bhing\fit\fin.
4. In\btall\f the\f len\b\f by\f in\btalling\f the\bcrew.\f NOTICE: Do not over-
tighten the screw, otherwise
the lens may break.
XT660Z 05-07 ING-AUS:MY03 04-06 ING 11-05-2009 10:10 Pagina 7-35

SPECIFICATIONS
9-3
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1\f
Rea\b suspension:
Type: Swingarm (lin\f suspension\b
Spring/damper type: Coil spring/gas-oil damper, spring
preload adjustable
Wheel travel: 200 mm (7.87 in\b
Elect\bical system:
Ignition system:Transistorized coil ignition (digital\b
Charging system: A.C. magneto
Batte\by:
Model:GT9B-4
Voltage, capacity: 12 V, 8 Ah
Headlight:
Bulb type:Halogen bulb
Bulb voltage, wattage x quantity:Headlight:12 V, 55 W x 2
Auxiliary light: 12 V, 5 W x 2
Tail/bra\fe light: LED
Front turn signal light: 12 V, 10 W x 2
Rear turn signal light: 12 V, 10 W x 2
Meter lighting: LED (bac\flight\b Neutral indicator light:
LED
Turn signal indicator light: LED
High beam indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
Immobilizer system indicator light: LED
Fuses:Main fuse:
30 A
Headlight fuse: 20 A
Signaling system fuse: 10 A
Ignition fuse: 10 A
Par\fing lighting fuse: 10 A
Radiator fan fuse: 7.5 A
Fuel injection system fuse: 10 A
Bac\fup fuse (for odometer, cloc\f and immobilizer\b:
10 A
XT660Z 08-10 ING-AUS:MY03 07-10 ING 11-05-2009 10:10 Pagina 8

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INDEX
AAftermarket Parts, Accessories, and Modifications ...................................\f\.-4
Aftermarket Tires and \bims ...............\f-4
Air filter element, cleaning the check hose ....................................\...........7-14
Air filter element, replacing ..............7-14
Auxiliary light bulb, replacing............7-35
Avoid Carbon Monoxide poisoning ....\f-\f
B Battery ....................................\...........7-30 To access the battery ...................7-30
To charge the battery....................7-30
To store the battery.......................7-31
Be a \besponsible Owner ...................\f-1
Brake and clutch levers, checking and lubricating ..............................7-\f6\.
Brake fluid ....................................\.....7-\f\f Changing ....................................\...7-\f3
Checking fluid level .......................7-\f\f
Brake lever ....................................\....4-11
Brake pads, checking .......................7-\f1
Brake pedal ....................................\...4-11 Checking ....................................\....7-\f7
Lubricating ....................................\.7-\f7
C Cables, checking and lubricating .....7-\f5
Carbon Monoxide (avoid Carbon Monoxide poisoning).......................\f-\f
Care and storage ...............................8-1\. Catalytic converter ...........................4-13
Checking and lubricating the brake
and clutch levers ...........................7-\f6
Checking and lubricating the brake pedal ....................................\..........7-\f7
Checking and lubricating the cables..7-\f5
Checking and lubricating the sidestand ....................................\...7-\f7
Checking and lubricating the throttle grip and cable ...............................7-\f\.6
Checking the brake pedal ................7-\f7
Checking the sidestand switch .........4-18
Clock mode ....................................\.....4-7
Clutch lever ....................................\...4-10
Clutch lever free play, adjusting .......7-\f0
Consumer information ......................10-1
Controls and instruments ...................3-3 Function ....................................\.......4-1
Coolant ....................................\..........7-1\f
Coolant temperature warning light .....4-4
D Description ....................................\......3-1 Controls and instrument .................3-3
Left view....................................\.......3-1
\bight view ....................................\....3-\f
Dimmer switch....................................\.4-9
Drive chain, cleaning and lubricating ..............................7-\f5\.
Drive chain slack ..............................7-\f3\. Adjusting ....................................\....7-\f3
Checking ....................................\....7-\f3 Cleaning and lubricating ...............7-\f5
E Emission control system (periodic maintenance chart) .........................7-\f
Engine break-in ..................................6\.-3
Engine idling speed, adjusting .........7-15
Engine oil and oil filter element ..........7-9
Engine oil filter element....................7-10
Engine stop switch .............................4-9
Engine trouble warning light...............4-4
F For your safety - Pre-operation checks ....................................\..........5-1
Front fork ....................................\.......4-15 Adjusting ....................................\....4-15
Checking ....................................\....7-\f8
Front wheel ....................................\...7-36 Installing....................................\.....7-37
\bemoving....................................\...7-36
Fuel ....................................\...............4-1\f
Fuel consumption, tips for reducing ...6-3
Fuel meter ....................................\.......4-7
Fuel tank breather hose ...................4-13
Fuel tank cap ...................................4\.-11
Fuses, replacing ...............................7-3\.1
\f Genuine Yamaha Accessories ...........\f-3
H Handlebar switches ............................4-9
XT660Z 08-10 ING-AUS:MY03 07-10 ING 11-05-2009 10:10 Pagina 1