
FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
ITEMCHECKS PAGE
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-23, 6-24
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
Clutch • Lubricate cable if necessary.
6-21
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
Throttle grip • Check throttle grip free play.
6-18, 6-28
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate
cable and grip housing.
Control cables • Make sure that operation is smooth.
• Lubricate if necessary. 6-28
• Check chain slack.
Drive chain • Adjust if necessary.
6-25, 6-27
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
Wheels and tires • Check tire condition and tread depth.
6-19, 6-21
• Check air pressure.
• Correct if necessary.
Shift pedal • Make sure that operation is smooth.
• Correct if necessary. 6-22, 6-29
Brake pedal • Make sure that operation is smooth.
6-29
• Lubricate pedal pivoting point if necessary.
Brake and clutch levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary. 6-29
Sidestand • Make sure that operation is smooth.
• Lubricate pivot if necessary. 6-30
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU17717
General maintenance and lubrication chart
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
1*
Air filter element • Clean.
√√• Replace. √√
2 Clutch • Check operation.
• Adjust. √√ √ √ √
• Check operation, fluid level and
3* Front brake vehicle for fluid leakage. √√ √ √ √ √
• Replace brake pads.
Whenever worn to the limit
• Check operation, fluid level and
4* Rear brake vehicle for fluid leakage. √√ √ √ √ √
• Replace brake pads.
Whenever worn to the limit
• Check for cracks or damage.
5* Brake hose • Check for correct routing and
√ √√ √ √
clamping.
• Replace. Every 4 years
6*Wheels • Check runout and for damage. √ √√ √
• Check tread depth and for damage.
7* Tires • Replace if necessary. √ √√ √ √
• Check air pressure.
• Correct if necessary.
8* Wheel bearings • Check bearing for looseness or
damage. √ √√ √
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2. To increase the throttle grip freeplay, turn the throttle grip free
play adjusting nut in direction (a).
To decrease the throttle grip free
play, turn the adjusting nut in
direction (b).
1. Locknut
2. Throttle grip free play adjusting nut
3. Tighten the locknut.
EAU21565
Tires
To maximize the performance, durabi-
lity, and safe operation of your
motorcycle, note the following points
regarding the specified tires.
Tire air pressure
The tire air pressure should be chec-
ked and, if necessary, adjusted befo-
re each ride.
EWA10503
Operation of this vehicle with
improper tire pressure may cause
severe injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperatu-
re of the tires equals the
ambient temperature).
The tire air pressure must be
adjusted in accordance with
the riding speed and with the
total weight of rider, passenger,
cargo, and accessories appro-
ved for this model.
EWA10511
Never overload your vehicle. Ope-
ration of an overloaded vehicle
could cause an accident.
WARNING
Tire air pressure (measured on
cold tires):0–90 kg (0–198 lb): Front:180 kPa (1.80 kgf/cm
2,
26 psi, 1.80 bar)
Rear: 200 kPa (2.00 kgf/cm
2,
29 psi, 2.00 bar)
90–193 kg (198–425 lb): Front:190 kPa (1.90 kgf/cm
2,
28 psi, 1.90 bar)
Rear: 230 kPa (2.30 kgf/cm
2,
33 psi, 2.30 bar)
Maximum load*: 196 kg (432 lb)
* Total weight of rider, passenger, cargo and accessories WARNING
PERIODIC MAINTENANCE AND ADJUSTMENT
6-19
6
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2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float cham-ber by loosening the drain bolt;
this will prevent fuel deposits
from building up. Pour the drai-
ned fuel into the fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to protect the cylinder, piston rings,
etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then
place the spark plug on the
cylinder head so that the
electrodes are grounded.
(This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This
will coat the cylinder wall with
oil.) e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING!
To prevent damage or injury
from sparking, make sure
to ground the spark plug
electrodes while turning the
engine over.
[EWA10951]
6. Lubricate all control cables andthe pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
7. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alter-
natively, turn the wheels a little
every month in order to prevent
the tires from becoming degra-
ded in one spot.
8. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
9. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery in
an excessively cold or warm pla- ce [less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more
information on storing the bat-
tery, see page 6-32.
TIP
Make any necessary repairs before
storing the motorcycle.
MOTORCYCLE CARE AND STORAGE
7-4
7
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Caster angle:25.00 º
Trail: 90 mm (3.5 in)
Front tire:Type:Tubeless
Size: 100/80 17 (52H)
Manufacturer/model: Pirelli / Sport Demon
Manufacturer/model: Continental/Conti-Twist SM
Rear tire:Type:Tubeless
Size: 130/70 17 (62H)
Manufacturer/model: Pirelli / Sport Demon
Manufacturer/model: Continental/Conti-Twist SM
Maximum load: 196 kg (432 lb)
Tire air pressure (measured on cold
tires):
Loading condition:0–90 kg (0–198 lb)
Front: 180 kPa (1.80 kgf/cm
2, 26 psi, 1.80 bar)
Rear: 200 kPa (2.00 kgf/cm
2, 29 psi, 2.00 bar)
Loading condition: 90–193 kg (198–425 lb) Front:
190 kPa (1.90 kgf/cm
2, 28 psi, 1.90 bar)
Rear: 230 kPa (2.30 kgf/cm
2, 33 psi, 2.30 bar)High-speed riding:Front:190 kPa (1.90 kgf/cm2, 28 psi, 1.90 bar)
Rear: 230 kPa (2.30 kgf/cm
2, 33 psi, 2.30 bar)
Front wheel:Wheel type:Cast wheel
Rim size: 17M/C x MT2.50
Rear wheel:Wheel type:Cast wheel
Rim size: 17M/C x MT3.50
Front brake:Type:Single disc brake
Operation: Right hand operation
Recommended fluid: DOT 4
Rear brake:Type:Single disc brake
Operation: Right foot operation
Recommended fluid: DOT 4
Front suspension:Type:Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 108.0 mm (4.25 in)
Rear suspension:Type:Swingarm (link suspension)
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 89.2 mm (3.51 in)
Electrical system:Ignition system:DC CDI
Charging system: Flywheel magneto
Battery:Model:GT4L-BS
Voltage, capacity: 12 V, 3.0 Ah
Headlight:Bulb type:Incandescence
Bulb voltage, wattage x quantity:Headlight:12 V, 25 W/25 W x 2
Headlight: 12 V, 25 W x 2
Tail/brake light: 12 V, 5.0 W/21.0 W x 1
SPECIFICATIONS
8-2
8
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