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EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights ............................................ 4-2
Handlebar switches .................................... 4-2
Throttle lever .............................................. 4-3
Speed limiter .............................................. 4-4
Front brake lever ........................................ 4-4
Rear brake lever ......................................... 4-5
Parking brake ............................................. 4-5
Drive select lever ........................................ 4-6
Fuel tank cap .............................................. 4-7
Fuel ............................................................ 4-7
Fuel cock .................................................... 4-8Starter (choke) ..........................................4-10
Seat ..........................................................4-10
Front carrier ..............................................4-11
Rear carrier ...............................................4-11
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Transmission oil ..........................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-3
Drive chain ..................................................5-3
Tires ............................................................5-3
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
Battery ........................................................5-6
OPERATION...................................................6-1
Starting a cold engine .................................6-1
Starting a warm engine ...............................6-2
Operating the drive select lever and
driving in reverse ......................................6-3
Engine break-in ...........................................6-4
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Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-14
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-17
CROSSING THROUGH SHALLOW
WATER ................................................... 7-18
RIDING OVER ROUGH TERRAIN ........... 7-20
SLIDING AND SKIDDING ......................... 7-20
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ....................... 8-2
Periodic maintenance chart for
the emission control system ..................... 8-3
General maintenance and lubrication
chart ......................................................... 8-5
Checking the spark plug ............................. 8-9Engine oil ..................................................8-11
Transmission oil ........................................8-14
Cleaning the engine and V-belt case air
filter elements .........................................8-17
Cleaning the spark arrester ......................8-23
V-belt case drain screw ............................8-24
Adjusting the carburetor ............................8-25
Adjusting the engine idling speed .............8-25
Adjusting the throttle lever free play .........8-26
Valve clearance ........................................8-27
Brakes .......................................................8-27
Checking the front and rear brake
shoes ......................................................8-27
Adjusting the front brake lever free play ...8-28
Adjusting the rear brake lever free play ....8-32
Drive chain slack .......................................8-34
Lubricating the drive chain ........................8-36
Checking and lubricating the cables .........8-37
Checking and lubricating the front and
rear brake levers .....................................8-38
Checking the wheel hub bearings .............8-38
Lubricating the lower arm pivots ...............8-39
Lubricating the front knuckle pivots ..........8-40
Lubricating the steering shaft ....................8-40
Battery ......................................................8-41
Replacing the fuse ....................................8-44
Replacing a headlight bulb .......................8-44
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Adjusting a headlight beam ...................... 8-46
Replacing the tail/brake light bulb ............ 8-47
Removing a wheel .................................... 8-47
Installing a wheel ...................................... 8-48
Troubleshooting ....................................... 8-49
Troubleshooting chart .............................. 8-50
CLEANING AND STORAGE .......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1
Identification numbers .............................. 11-1
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3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Front carrier
2. Starter (choke)
3. Fuel cock
4. Throttle stop screw
5. Tail/brake light
6. Rear carrier
7. Spark arrester
8. Footboard
123
5
6
7
8
4
1. Owner’s tool kit
2. Battery
3. Drive select lever
4. Spark plug
5. Headlight
6. Engine oil filler cap
7. Fuse
23
5
6
7
1
4
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3-2
3
EBU17712Controls and instruments
TIPThe ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Rear brake lever
2. Parking brake lock plate
3. Reverse indicator light
4. Neutral indicator light
5. Front brake lever
6. Throttle lever
7. Main switch
8. Fuel tank cap
9. Handlebar switches
12
34
5
9876
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4-1
4
EBU17733
INSTRUMENT AND CONTROL FUNCTIONS
EBU17760Main switch The positions of the main switch are as follows:
ON
All electrical systems are supplied with power. The
headlights and taillight come on when the light
switch is on, and the engine can be started. The
key cannot be removed.
OFF
All electrical systems are off. The key can be re-
moved.
1. Main switch
OFF ON
1
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4-2
4
EBU17793Indicator lights EBU17860Neutral indicator light“”
This indicator light comes on when the transmis-
sion is in the neutral position.EBU17830Reverse indicator light“”
This indicator light comes on when the transmis-
sion is in the reverse position.
EBU18061Handlebar switches EBU18080Engine stop switch“/”
Set this switch to“” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
engine will not start or run when this switch is set
to“”.
1. Reverse indicator light “R”
2. Neutral indicator light “N”
1
2
1. Horn switch“”
2. Light switch“/ /OFF”
3. Engine stop switch“/”
4. Start switch“”
2
3
41
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4-3
4
EBU18101Start switch“”
Push this switch to crank the engine with the start-
er. See the starting instructions on page 6-1 prior
to starting the engine.EBU18154Light switch“//OFF”
Set this switch to“” to turn on the low beams
and the taillight. Set the switch to“” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.NOTICEECB00043Do not use the headlights with the engine
turned off for an extended period of time, oth-
erwise the battery may discharge to the point
that the starter motor will not operate properly.
If this should happen, remove the battery and
recharge it. (See page 8-41.)EBU18170Horn switch“”
Press the switch to sound the horn.
EBU18282Throttle lever Once the engine is running, pushing the throttle le-
ver will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is spring-
loaded, the ATV will decelerate, and the engine will
return to an idle any time the throttle lever is re-
leased.
Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.1. Throttle lever
1
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