2012 SSANGYONG NEW ACTYON SPORTS belt

2) WARNING LAMP (BATT CHARGE, OIL, HOOD, DOOR, ENG CHECK, AIR BAG
,
SEAT BELT), TURN SIGNAL, FOG LAMP, HAZARD(1) CONNECTOR INFORMATION
(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION

1) POWER/GROUND, CHIME BELL, BUZZER WARNING LAMP (BRAKE, SEA
T
BELT, DR OPEN)
(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION (1) CONNECTOR INFORMATION

02-90000-00
1336-01 Timing gear case cover
Added the belt tension mounting boss
1130-01 Crankshaft assembly
- Reduced weight
- Deleted ring gear
1130-18 Drive plate assembly (A/T)
Changed the location of torque converter
mounting hole1130-13 Dual mass flywheel
Deleted centering sleeve
1115-02 Engine mounting bracket
D20DTR (Actyon Sports)
OldNew
OldNew
OldNew
Old
New
OldNew
with center bearingwithout center
bearing

01-12
1. SPECIAL SERVICE TOOLS
Name & Part number Tool How to use (on vehicle)
Part number: T99410010A
Name: Belt tension adjuster
Use to release tension
without removing belt when
replacing pulley or pump.
How to use (on engine)
Part number: T9941 0010A
Name: Flywheel fixing device
Use to fix flywheel or drive
shaft to prevent engine from
rotating when removing
crankshaft pulley

02-70000-00
3. CHECK AND INSPECTION
1) Cylinder
(1) Compression pressure test
Specified value ▶
Compression ratio16.5 : 1
Test conditionat normal operating temperature (80˚C)
Compression pressureStandard32 bar
Minimum18 bar
Differential limit between cylindersMaximum 3 bar
The compression pressure test is to check the conditions of internal components (piston, piston
ring, intake and exhaust vale, cylinder head gasket). This test provides current engine operating
status.
Before cranking the engine, make sure that the test wiring, tools and persons are keeping
away from moving components of engine (e.g., belt and cooling fan).
Park the vehicle on the level ground and apply the parking brake.
Do not allow anybody to be in front of the vehicle. -
-
-
Measurement ▶
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47004f005f005700b6006a00500055>
Disconnect the fuel rail pressure sensor connector to cut off the fuel injection.
Remove the air cleaner duct and glow plugs. -
-
-
Place the diagram sheet to compression
pressure tester and install it into the plug
hole. 1.

02-130000-00
D20DTR Engine
1. BELT LAYOUT
It is single drive type and uses FEAD (Front End Accessories Drive) design to make a compact
layout.
Components ▶
HPS (Hydraulic Power Steering)
1 Crankshaft pulley (DDU)
2 Auto tensioner
3 Tensioner pulley
4 Vacuum pump
5 A/C compressor pulley
6 Alternator pulley
7 Water pump pulley
8 Idle pulley #1
9 Idle pulley #2
10 Power steering pump pulley

02-14
The strut type tensioner automatically adjusts the belt tension to provide the reliability and
durability for the system. And, the belt tension is decreased to minimize the friction loss and
improve the belt operating noise.
1) Crankshaft Pulley (Isolation Damper)
(1) Overview
(2) Sectional drawing
Axial & radial bearing
Sleeve
Hub
Isolation pulley rubber Pulley
Damper rubber
Inertia ring

02-150000-00
(3) Features
Rubber damper: Decrease crankshaft torsion
Improve belt NHV: Reduce unbalance speed to crankshaft due to irregular combustion
Minimize noise: Anti-vibration from crankshaft and belt
Post bonded type rubber damper: Improve durability of rubber damper 1.
2.
3.
4.