Page 362 of 1082
02-16
Components ▶
Exhaust camshaftOCVFinger follower & HLA
Intake camshaftIntake camshaft CVVT
gearCamshaft position
sensor
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02-371128-01
Front view
Rear view
Spring pin (cylinder head mounting)
Expansion plug (exhaust: 6)
Screw plug (water jacket plug) (30Nm)
Screw plug (oil gallery plug)
Spring pin (T.G.C.C) A.
B.
C.
D.
E.
Overview ▶
The cylinder block is made of special cast iron, and contains the major components such as cylinder
head, crankshaft and piston assembly. There are oil and coolant galleries to lubricate and cool the
engine.
Components ▶
Plug screw (water jacket plug) (70Nm)
Expansion plug (intake: 4)
Spring pin (A/C mounting)
Oil gallery (oil filter assembly)
Ctankshaft position sensor mounting
Plug screw (oil gallery plug)
Spring pin (RR seal mounting) A.
B.
C.
D.
E.
F.
G.
Page 386 of 1082
04-4
2. LAYOUT
Intake Manifold Assy
Bolt
T-MAP sensor
Bolt
Intake Manifold Brkt 1.
2.
3.
4.
5.Bolt
Electric Throttle Body
Bolt
Acoustic Cover 6.
7.
8.
9.
Page 388 of 1082
04-6
T-MAP sensorVIS valve
1. OVERVIEW
To improve the engine performance, the VIS system has been introduced in the intake manifold. It
<009700990096009d0090008b008c009a0047009b008f008c004702c8007300960095008e00470079009c00950095008c009902c9004700900095004700930096009e0047009a0097008c008c008b004700880095008b0047009b008f008c004702c8007a00
8f00960099009b00470079009c00950095008c009902c90047>in high speed.
And, to reduce the internal pulsation in the intake manifold, the Runner # 1 and #2 are located in
symmetry
p<0096009a0090009b0090009600950047009e0090009b008f00470079009c00950095008c00990047004a005a004700880095008b0047004a005b00550047007b009600470099008c008b009c008a008c0047009b008f008c00470088009000990047009900
8c009a0090009a009b00880095008a008c00530047009b008f>e throttle body is tilted b
2. COMPONENTS
VIS solenoid valve
Intake manifold assembly
Page 401 of 1082
03-112221-01
4. INPUT/OUTPUT DEVICES
The engine ECU calculates the accelerator pedal based on the input signals from various sensors, and
controls the overall operation of the vehicle.
The ECU receives the signals from various sensor through data line, and performs effective airfuel ratio
control based on these signals.
Page 406 of 1082

05-71745-01
1. OVERVIEW
This system purifies the exhaust gas generated by the combustion in the engine to reduce the pollutants
and noise during that arise during combustion.
Harmful materials produced in the combustion process is treated and reduced in the exhaust system.
Harmful materials discharged from the crankcase and fuel tank is drawn into the intake system again to
reduce discharge amount of harmful materials.
Emission aftertreatment system ▶
Catalytic Converter & O2 Sensor
The catalytic converter is a monolith type purification system composed of cordierite which purifies
exhaust gas through the small holes of active monolith catalyst from the exhaust manifold. As exhaus
t
gas passes through the small holes in the layer in the middle, its CO and HC are reduced by
oxidization reaction and its NOx is reduced by reduction reaction to Pt, Ph and Pd. The oxygen
sensor sends signals for feedback and determination of catalyst condition. For detailed description,
see the corresponding section. -
The fuel evaporative gas is a gas evaporated to the atmosphere in the section between the fuel tank and
fuel line, and its main component is hydrocarbon (HC). The fuel evaporative gas is temporarily stored in
the canister, and it is drawn to the engine through the throttle body when the purge control solenoid valve
is open according to the engine operating condition.
Gas in the combustion chamber is sealed by the piston. However, gas is leaked through the gap
between the cylinder and piston and drawn into the crankcase during the compression and explosion
strokes. This gas is blow-by gas and its main components are hydrocarbon and carbon monoxide. If this
gas is drawn into the crankcase, the system can be corroded and oil can be deteriorated. Also, if this
gas is discharged into the air, it can pollute the environment. To prevent these, the blow-by gas
reduction system (also called as crankcase ventilation system) draws the blow-by gas from the
crankcase to the combustion chamber for combustion.
Purge Canister Control ▶
Blow-by gas control system (crankcase ventilation system) ▶
Page 408 of 1082
05-92414-00
Rear oxygen sensor
Exhaust No.2Exhaust No.1Exhaust No.3
(main muffler)
UCCFront oxygen sensor
Page 413 of 1082
06-51443-01
1. OVERVIEW
The ignition system is to supply high voltage generated from the ignition coil to the spark plug. The
G20DF engine is equipped with the independent type direct ignition system that the ignition coil is
installed in each cylinder.
The basic ignition timing in each cylinder is determined by the signals from camshaft position sensor and
crankshaft position sensor.
This ignition system controls the electronic ignition timing received from the engine ECU. To control the
ignition timing precisely, the ECU use the information below:
Engine load
Coolant temperature
Intake air temperature
Engine rpm
Camshaft position sensor (CPS)
Crankshaft position sensor (CKS) -
-
-
-
-
-
If the signal from the camshaft position sensor is not delivered to the engine ECU, the ignition coil and
fuel system cannot be operated.