2012 SSANGYONG KORANDO automatic

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1) Overview
Dual mass flywheel (DMF)
- Manual transaxleDrive plate
- Automatic transaxle
Dual mass flywheel reduces the unbalanced
rotation of crankshaft in manual transaxle
equipped vehicle. The flywheel is installed on the
crankshaft and is engaged to the clutch disc to
transfer the driving torque from the engine to the
powertrain system. Additionally, DMF decreases
the rattling noise in transaxle and the vehicle
vibration by reducing the differences of torque and
rotational speed due to the combustion in engine.The drive plate initially drives the powertrain
system by using the power from the start motor
when starting the engine. The drive plate is
installed on the crankshaft and is engaged to the
torque converter of automatic transaxle to transfer
the driving torque from the engine to the powertrain
system.

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Jump start ▶
If the battery is weak or terminated, the battery from another vehicle can be used with jumper cables to
start the engine.
Connecting order ▶
The positive (+) terminal of the discharged battery
The positive (+) terminal of the booster battery
The negative (-) terminal of the booster battery
Connect one end of the other jumper cable to the body of the discharged vehicle, such as the engine block
or a front towing hook. 1.
2.
3.
4.
Starting ▶
Prepare a set of jumper cables.
Place another vehicle that has the same 12 V of power near to the discharged vehicle.
Switch off all electrical accessories for the discharged vehicle.
Apply the parking brake and shift the transaxle to the P position (automatic transaxle) or neutral (N)
position (manual transaxle).
Connect the jumper cables.
Try to start the discharged vehicle while accelerating the engine rpm in the booster vehicle.
Attempt to start the engine with the discharged battery.
After starting the engine, carefully disconnect the jumper cables in the reverse sequence of
connection. 1.
2.
3.
4.
5.
6.
7.
8.

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1. OVERVIEW
1) System Description
The cruise control is an automatic speed control system that maintains a desired driving speed without
using the accelerator pedal.
The vehicle speed must be greater than 38 km/h to engage the cruise control. This feature is especially
useful for motorway driving.
The cruise control system is a supplementary system, which helps the driver to drive the vehicle at a
desired speed without using the accelerator pedal under the traffic condition where the vehicle-to-
vehicle distance meets the legal requirement.
Auto cruise operated ECO cruise operated

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5) ECO Cruise Control
The ECO cruise control system has nearly same functions with the auto cruise control system. It is an
automatic speed control system that maintains a desired driving speed without using the accelerator
pedal.
ECO cruise driving mode
The engine ECU controls the sharp acceleration and deceleration to improve the fuel economy.
The ECO cruise system is ready when pushing down the cruise control lever. At this moment, the
ECO indicator on the instrument cluster comes on.
The ECO cruise system operates when pulling up the cruise control lever.
To cancel the ECO cruise driving, push doen the cruise control lever. At this moment, the ECO
indicator on the instrument cluster goes off and the auto cruise starts to operate. -
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Control leverECO indicator
ON Blinking
Push down the lever O
Push down it again O

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3. ECU CONTROL
1) Functions
ECU receives and analyzes signals from various sensors and then modifies those signals into
permissible voltage levels and analyzes to control respective actuators.
ECU microprocessor calculates injection period and injection timing proper for engine piston speed and
crankshaft angle based on input data and stored specific map to control the engine power and emission
gas.
Output signal of the ECU microprocessor activates the injector solenoid valve to control the fuel injection
period and injection timing; so controls various actuators in response to engine changes.
Auxiliary function of ECU has adopted to reduce emission gas, improve fuel economy and enhance
safety, comforts and conveniences. For example, there are autocruise and immobilizer and adopted
CAN communication to exchange data among electrical systems (automatic T/M and brake system) in
the vehicle fluently. And the diagnostic tool can be used to diagnose vehicle status and defectives.
<00760097008c00990088009b00900095008e0047009b008c00940097008c00990088009b009c0099008c0047009900880095008e008c00470096008d0047006c006a007c00470090009a0047009500960099009400880093009300a000470054005b005700
47009b009600470052005f005c00b6006a004700880095008b> protected from factors like oil,
water and electromagnetism and there should be no mechanical shocks.
2) Control Functions
Controls by operating stages:
To make optimum combustion under every operating stage, ECU should calculate proper injection
volume in each stage by considering various factors.
Starting injection volume control:
During initial starting, injecting fuel volume will be calculated by function of temperature and engine
cranking speed. Starting injection continues from when the ignition switch is turned to ignition
position to till the engine reaches to allowable minimum speed.
Driving mode control:
If the vehicle runs normally, fuel injection volume will be calculated by accelerator pedal travel and
engine rpm and the drive map will be used to match the drivers inputs with optimum engine power. -
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6) Cooling Fan Control
(1) Overview of Cooling Fan and A/C Compressor
The cooling system maintains the engine temperature at an efficient level during all engine operating
conditions. The water pump draws the coolant from the radiator. The coolant then circulates through
water jackets in the engine block, the intake manifold, and the cylinder head. When the coolant reaches
the operating temperature of the thermostat, the thermostat opens. The coolant then goes back to the
radiator where it cools. The heat from automatic transaxle is also cooled down through the radiator by
circulating the oil through the oil pump. There are two cooling fans (180W+120W) in G20DF engine. ECU
controls the electric cooling fans with three cooling fan relays to improve the engine torque and air
conditioning performance.
(2) Components
Refrigerant pressure
sensorCoolant temperature
sensorG20DF Engine
ECURelay box in engine
compartment
A/C compressorCooling fan moduleT-MAP sensor

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4) Operating Process By Power Supply
(1) Rear wiper relay
(2) Rear fog lamp relay
The rear wiper motor relay is turned on when the rear wiper switch is turned on with the ignition key ON.
This relay is turned off when the rear wiper switch is turned off.
The power is supplied to the ICM no. B6 connector through the SB4 and no. 39.
The power for the rear fog lamp relay is supplied through the memory fuse in the engine compartment
CE box and fuse no. 52 in the interior IP box. This relay is controlled (ON/OFF) by the relay operation
signal which is connected to the no. A11 of the BCM.
The rear fog lamp is turned on when the rear fog lamp switch is turned on with the headlamp turned
on (i.e. IGN2 switch ON).
Turning on the rear fog lamp switch again when the relay is activated turns off the fog lamp.
The rear fog lamps do not come ON when the IGN2 switch is turned to OFF position or the light
switch is OFF.
The rear fog lamp should not automatically come on again if it has been turned off by any methods
other than the rear fog lamp switch. 1.
2.
3.
4.Operating conditions ▶

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3. MAJOR CHANGES
Emergency hazard warning flasher control
Previous Current
Operating condition
If the emergency braking signal is received, the
hazard warning flasher blinks 4 times/second for
10 seconds.
Deactivation conditions:
Returns to normal operation after blinking 4
times/second
Deactivated when hazard warning flasher
switch is pressed once during operation by
emergency braking signal 1.
2.Operating condition
If the emergency braking signal is received, the
hazard warning flasher blinks 4 times/second for
10 seconds.
Operation priority
Hazard warning flasher switch → Emergency
braking signal → Emergency hazard warning
flasher → Multi-function automatic hazard
warning flasher
Deactivation conditions:
Vehicle speed exceeds 50 km/h when
emergency braking signal is received
(activated at speed of 50km/h or less)
Vehicle speed increases more than 10 km/h
above the speed when the signal is received
during operation by emergency braking signal
Turn emergency hazard warning flasher switch
OFF during operation by emergency braking
signal
Deactivated automatically 10 seconds after if
items 2) and 3) above are not met during
operation by emergency braking signal
If multi-function automatic hazard warning
flasher signal is received during operation by
emergency braking signal, it will be overridden. 1.
2.