2012 Lexus LFA engine

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When the driver depresses the accelerator pedal, a signal is sent to the ECU where
it is interpreted and used to control the throttle valve angle. This is all performed
electronically without a conventional cable linkage.
The throttle valves are opened and closed by a pair of electric motors, one for each
bank of cylinders. There are a total of 10 individual throttle valves, one for each
cylinder. This configuration minimizes the amount of air between each combustion
chamber and its corresponding independent throttle valve, promoting instantaneous
throttle action for outstanding engine response.
Furthermore, this drive-by-wire technology is able to tailor specific throttle valve
angle strategies to each available driving mode. Depending on which driving mode
is selected, depressing the accelerator pedal the same amount will result in a different
throttle valve angle. This variable control results in engine characteristics better suited
to the driver’s intentions and driving conditions.
■
■Accelerator pedal mechanism
A f l o o r- m o u n t e d a c c e l e r a t o r p e d a l
allows the fulcrum to be moved closer to
the floor and the driver's heel. Depressing
the pedal actuates a rod, which moves
through a sensor. The pedal has a 1.48 in.
(37.7 mm) stroke and the sensor is able
to precisely detect movement down to
0.03 in. (0.8 mm) in order to provide a
more direct feel.
Pedal stroke
Fulcrum
Accelerator pedal (Position sensor judgment)
Pedal
released Pedal
fully
depressed 0 1.48 (37.7)
Pedal stroke [in. (mm)]
Accelerating

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Accelerating
■
■Driving mode-linked variable throttle response
The ratio between how far the accelerator pedal is depressed and the amount that the
throttle valves open is varied to suit the individual driving modes chosen by the driver
using the driving mode selector switch.
In AUTO mode, the maximum throttle valve angle is lowered in order to better
facilitate conservative engine speeds. This control logic was designed to promote
more efficient driving in urban situations and on long distance trips. In SPORT,
NORMAL or WET mode, the maximum throttle valve angle is unrestricted.
SPORT
Engine speed (rpm)
Accelerator pedal angle (%)
Throttle valve angle (° )
WET NORMAL
90
70
50 30 10100 80
604020
01,000 3,000
5,000 7,0009,000

Regarding launch control:
Designed to make the most of the LFA’s abilities, launch control has been
adopted to automatically hold the engine speed at 4,000 rpm when starting off.
Prior to enjoying launch control,
make absolutely certain to read the appropriate
section in the Owner’s Manual.

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Shifting
With regards to the drivetrain, the steering wheel-mounted paddle shift switches
command the automated dry single-plate clutch and rear-mounted ASG (Automated
Sequential Gearbox) transaxle. This fully automated configuration allows the driver to
upshift (+) or downshift (-) while keeping both hands on the steering wheel.
When the driver initiates a gear change using the paddle shift switches, the ASG
computer automatically controls and coordinates clutch engagement, engine speed,
torque transfer and gear select and shift operations.
The engine-mounted dr y single-plate clutch and rear-mounted transaxle are
connected via torque tube to provide the direct feel of a manual gearbox.
The ECU manages gear changes to provide intuitive response to the driver ’s
a c c e l e r a t i o n d e m a n d s . D o i n g s o a l l o w s g e a r c h a n g e s t o b e c a r r i e d o u t
instantaneously, providing a nearly uninterrupted flow of power. The engine speed
is computer controlled on upshifts and downshifts in order to ensure smooth clutch
engagement.
Naturally, shifting can be accomplished manually via the paddle shift switches.
However, shifting can also be performed automatically in AUTO mode. Switching to a
different driving mode using the driving mode selector switch or operating the paddle
shift switches will resume manual operation.
When in a manually shifted driving mode, the shift speeds may be tailored to the
driver’s preferences. Using the shift speed selector, the shift speed can be adjusted in
7 stages to a minimum shift time of approximately 0.15 seconds.

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Shifting
■
■Dry single-plate clutch
A dry single-plate clutch has been adopted to enable a direct engagement feel. The
clutch in the LFA is a hydraulically
actuated unit controlled by the ECU in order to
ensure quick and precise operation.
A pump within the hydraulic power unit generates the hydraulic pressure needed
to operate the clutch. This pump is powered by an electric motor to ensure a stable
supply of hydraulic pressure. In some cases, one can hear the sound of this electric
motor operating prior to the engine starting. This operation provides the hydraulic
pressure needed to disengage the clutch prior to starting the engine.
Because the LFA employs a dry single-plate clutch, it will not exhibit the slow speed
creep associated with a conventional automatic transmission. The driver must normally
depress the accelerator pedal to accelerate, even in ultra-slow speed situations such
as a traffic jam.
Diaphragm spring
Clutch disc The clutch disc is a compact size [9.45
in. (240 mm) diameter] and features
friction material designed specifically
to comply with the engine’s high-output
characteristics. The clutch cover is
c o n s t r u c t e d f r o m a l u m i n u m f o r a
precisely balanced, low-inertia design
that contributes to outstanding engine
response.

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■
■Torque tube
Employing a torque tube to unite the front-mounted engine with the rear-mounted
transaxle creates an outstanding level of powertrain rigidity.
This aspect is essential in order to extract the most performance out of a vehicle. A
rigid powertrain reduces parasitic losses that occur from unwanted engine movement
and input from the wheels, allowing a greater amount of power to be sent to the road
and a more direct response.
Torque is transferred by means of an input shaft housed within the torque tube. This
fast-spinning shaft is mounted using rubber insulators with integrated bearings to
ensure quietness.
Torque tube
Rubber dampers with integrated bearings
Input shaft
Front counter gear Input shaft
A front counter gear is employed,
allowing the engine to be placed
closer to the ground. The engine
crankshaf t axis is lower to the
ground than the input shaft axis.
Crankshaft axis
Front counter gear

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Shifting
■
■Rear transaxle
The LFA’s gear change mechanism consists of a parallel two-shaft layout often used
in modern manual transmissions. In the LFA, the transmission and differential are
integrated and placed near the rear axle, thus realizing a rear transaxle configuration.
Gear shift and select commands are sent by the ECU to a hydraulically operated shift

mechanism for fast and precise operation.
To ensure ample strength and the ability to handle the engine’s broad torque curve,
various areas throughout the transaxle have been reinforced and high-capacity three-
point contact bearings have been adopted. Furthermore, each synchronizer ring
employs a high-friction carbon material to realize quicker engagement and faster
shifts. Additionally, the teeth of all speed gears have been micro-polished for precise
engagement and reduced gear whine.
The transaxle employs its own oil pump and oil cooling system to ensure a constant
supply of oil at a stable temperature even under demanding endurance conditions.
3rd 6th 5th 2nd 1st
Support bearings
Regarding synchronizers, 1st through 4th gears employ triple-cone units while 5th and 6th
gears are double-cone. A TORSEN
® LSD (Limited Slip Differential) with a specific amount
of preload dialed in has been adopted to ensure excellent traction and handling stability.
TORSEN
® LSD is a registered trademark of JTEKT. 4th

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■
■Paddle shift switches
I t i s u n d e rs t o o d t h a t d r i ve rs t e n d t o
anticipate downshifts more than upshifts.
To mechanically reflect this phenomenon,
the downshift paddle shift switch (-) has
a comparatively higher force pull than
the upshift paddle switch (+) to foster
a g re a t e r s e n s e o f exc i t e m e n t w h e n
stepping down a gear.

Automatic processes that occur during gear changes
Engine speed control
When the driver commands an upshift, the ECU will automatically lower the engine
speed to facilitate the gear change without requiring the driver to release the
accelerator pedal.
Blipping control
When the driver commands a downshift, the ECU will automatically raise the
engine speed in order match the speed of the transaxle, ensuring smoother clutch
engagement.
Automatic downshift control
The ECU will au tomatically downshif t when the vehicle slows to below a
predetermined speed. This will occur even in a manually shifted driving mode.
Downshift (-) Upshift (+)

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Braking
The LFA is equipped with an ECB (Electronically Controlled Brake) system.
When the brake pedal is depressed, information on how much force is being used to
depress the pedal and the amount it is depressed is sent to the ECB computer. This
computer takes into account the vehicle’s overall condition using inputs from various
sensors and distributes the optimal amount of brake force to each individual wheel.
The ECB system uses an electric pump to generate hydraulic pressure, thereby
providing braking power without relying on engine vacuum. The use of this
technology ensures a consistent supply of effective braking power.
However, the detail behind the LFA brake system does not end with the ECB system.
Monoblock calipers and CCM (Carbon Ceramic Material) discs are just a few of the
other components that give the LFA its generous braking power. Furthermore, large
brake ducts have been proactively integrated in order to feed the brakes fresh, cold
air to keep them working at their optimum temperature for consistent performance.

Regarding the brake override system:
If the driver depresses the brake and accelerator pedals at the same time or if
the ECU judges that both acceleration and braking commands are being issued,
braking will be prioritized. The system will ignore the signal from the accelerator
pedal, close all throttle valves and provide the appropriate amount of braking force
demanded by the driver’s braking effort.