2012 Lancia Flavia service

3. Place the TIREFIT kit in its proper
storage area in the vehicle.
4. Have the tire inspected and re-
paired or replaced at the earliest op-
portunity at an authorized dealer or
tire service center.
5. Replace the Sealant Bottle (1) and
Sealant Hose (6) assembly at your
authorized dealer as soon as possible.
Refer to “(F) Sealant Bottle and Hose
Replacement.”
NOTE:
When having the tire serviced, ad-
vise the authorized dealer or ser-
vice center that the tire has been
sealed using the TIREFIT service
kit.
(F) Sealant Bottle And Hose
Replacement:
1. Uncoil the Sealant Hose (6) (clear
in color).
2. Locate the round Sealant Bottle
release button in the recessed area
under the sealant bottle.3. Press the Sealant Bottle release
button. The Sealant Bottle (1) will
pop up. Remove the bottle and dis-
pose of it accordingly.
4. Clean any remaining sealant from
the TIREFIT housing.
5. Position the new Sealant Bottle (1)
in the housing so that the Sealant
Hose (6) aligns with the hose slot in
the front of the housing. Press the
bottle into the housing. An audible
click will be heard indicating the
bottle is locked into place.
6. Verify that the cap is installed on
the fitting at the end of the Sealant
Hose (6) and return the hose to its
storage area (located on the bottom of
the air pump).
7. Return the TIREFIT kit to its stor-
age location in the vehicle.
JUMP-STARTING
If your vehicle has a discharged bat-
tery it can be jump-started using a set
of jumper cables and a battery in an-
other vehicle or by using a portable
battery booster pack. Jump-starting
can be dangerous if done improperly
so please follow the procedures in this
section carefully.
NOTE:
When using a portable battery
booster pack follow the manufac-
turer's operating instructions and
precautions.
CAUTION!
Do not use a portable battery
booster pack or any other booster
source with a system voltage greater
than 12 Volts or damage to the bat-
tery, starter motor, alternator or
electrical system may occur.WARNING!
Do not attempt jump-starting if the
battery is frozen. It could rupture or
explode and cause personal injury.
172

ONBOARD DIAGNOSTIC
SYSTEM — OBD II
Your vehicle is equipped with a so-
phisticated onboard diagnostic sys-
tem called OBD II. This system moni-
tors the performance of the emissions,
engine, and automatic transmission
control systems. When these systems
are operating properly, your vehicle
will provide excellent performance
and fuel economy, as well as engine
emissions well within current govern-
ment regulations.
If any of these systems require service,
the OBD II system will turn on the
“Malfunction Indicator Light.” It will
also store diagnostic codes and other
information to assist your service
technician in making repairs. Al-
though your vehicle will usually be
drivable and not need towing, see
your dealer for service as soon as pos-
sible.
CAUTION!
 Prolonged driving with the “Mal-function Indicator Light” on
could cause further damage to the
emission control system. It could
also affect fuel economy and
driveability. The vehicle must be
serviced before any emissions
tests can be performed.
 If the “Malfunction Indicator
Light” is flashing while the engine
is running, severe catalytic con-
verter damage and power loss will
soon occur. Immediate service is
required.
REPLACEMENT PARTS
Use of genuine parts for normal/
scheduled maintenance and repairs is
highly recommended to ensure the de-
signed performance.
Damage or failures caused by the use
of parts which are not quality-
equivalent to genuine parts for main-
tenance and repairs will not be cov-
ered by the manufacturer’s warranty. MAINTENANCE
PROCEDURES
The pages that follow contain the
re-
quired maintenance services deter-
mined by the engineers who designed
your vehicle.
Besides those maintenance items
specified in the fixed maintenance
schedule, there are other components
which may require servicing or re-
placement in the future.
CAUTION!
 Failure to properly maintain your vehicle or perform repairs and
service when necessary could re-
sult in more costly repairs, dam-
age to other components or nega-
tively impact vehicle
performance. Immediately have
potential malfunctions examined
by an authorized dealership or
qualified repair center.
(Continued)
182

The engine oil filler cap also shows the
recommended engine oil viscosity for
your vehicle. For information on en-
gine oil filler cap location, refer to
“Engine Compartment” in “Main-
taining Your Vehicle” for further in-
formation.
Synthetic Engine Oils
You may use synthetic engine oils pro-
vided the recommended oil quality
requirements are met, and the recom-
mended maintenance intervals for oil
and filter changes are followed.
Materials Added To Engine Oil
Do not add any supplemental materi-
als, other than leak detection dyes, to
the engine oil. Engine oil is an engi-
neered product and its performance
may be impaired by supplemental ad-
ditives.
Disposing Of Used Engine Oil And
Oil Filters
Care should be taken in disposing of
used engine oil and oil filters from
your vehicle. Used oil and oil filters,
indiscriminately discarded, can pres-
ent a problem to the environment.
Contact your authorized dealer, ser-vice station, or governmental agency
for advice on how and where used oil
and oil filters can be safely discarded
in your area.
ENGINE OIL FILTER
The engine oil filter should be re-
placed with a new filter at every en-
gine oil change.
Engine Oil Filter Selection
The manufactur
er's engines have a
full-flow type disposable oil filter. Use
a filter of this type for replacement.
The quality of replacement filters var-
ies considerably. Only high-quality
filters should be used to assure most
efficient service. LANCIA engine oil
filters are high-quality oil filters and
are recommended.
ENGINE AIR CLEANER
FILTER
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
WARNING!
The air induction system (air
cleaner, hoses, etc.) can provide a
measure of protection in the case of
engine backfire. Do not remove the
air induction system (air cleaner,
hoses, etc.) unless such removal is
necessary for repair or maintenance.
Make sure that no one is near the
engine compartment before starting
the vehicle with the air induction
system (air cleaner, hoses, etc.) re-
moved. Failure to do so can result in
serious personal injury.
Engine Air Cleaner Filter
Selection
The quality of replacement engine air
cleaner filters varies considerably.
Only high quality filters should be
used to assure most efficient service.
LANCIA engine air cleaner filters are
a high quality filter and are recom-
mended.
184

AIR CONDITIONER
MAINTENANCE
For best possible performance, your
air conditioner should be checked and
serviced by an authorized dealer at
the start of each warm season. This
service should include cleaning of the
condenser fins and a performance
test. Drive belt tension should also be
checked at this time.CAUTION!
Do not use chemical flushes in your
air conditioning system as the
chemicals can damage your air con-
ditioning components. Such damage
is not covered by the New Vehicle
Limited Warranty.
WARNING!
 Use only refrigerants and com-pressor lubricants approved by
the manufacturer for your air con-
ditioning system. Some unap-
proved refrigerants are flammable
and can explode, injuring you.
Other unapproved refrigerants or
lubricants can cause the system to
fail, requiring costly repairs.
 The air conditioning system con-
tains refrigerant under high pres-
sure. To avoid risk of personal in-
jury or damage to the system,
adding refrigerant or any repair
requiring lines to be disconnected
should be done by an experienced
technician.
Refrigerant Recovery And
Recycling
R-134a air conditioning refrigerant is
a hydrofluorocarbon (HFC) that is
endorsed by the Environmental Pro-
tection Agency and is an ozone-saving
product. However, the manufacturer
recommends that air conditioning
service be performed by authorized dealers or other service facilities using
recovery and recycling equipment.
NOTE:
Use only manufacturer approved
A/C System Sealers, Stop Leak
Products, Seal Conditioners, Com-
pressor Oil, and Refrigerants.
A/C AIR FILTER
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.WARNING!
Do not remove the A/C Air Filter
while the blower is operating or per-
sonal injury may result.
186

The A/C Air Filter is located in the
fresh air inlet behind the glove box.
Perform the following procedure to
replace the filter:
1. Open the glove box and remove all
contents.
2. Push in on the sides of the glove
box and lower the door.
3. Disconnect the glove box door
dampener from the slot on the side of
the box. This is done by grasping the
dampener connector (on the outside
of the box) and the end of the connec-
tor pin (on the inside of the box) with
your thumb and forefinger and pull-
ing outward while lightly lifting up-
ward on the door with your other
hand. Once disconnected, the damp-
ener will retract underneath the in-
strument panel if you release it.
4. Pivot the glove box downward.
5. Disengage the two retaining tabs
that secure the filter cover to the
HVAC housing and remove the cover.6. Remove the A/C Air Filter by pull-
ing it straight out of the housing.
7. Install the A/C Air Filter with the
arrow on the filter pointing toward
the floor. When installing the filter
cover, make sure the retaining tabs
fully engage the cover.
CAUTION!
The A/C Air Filter is identified with
an arrow to indicate airflow direc-
tion through the filter. Failure to in-
stall the filter properly will result in
the need to replace it more often.
8. Reinstall the glove box door damp-
ener and glove box. BODY LUBRICATION
Locks and all body pivot points, in-
cluding such items as seat tracks, door
hinge pivot points and rollers, and
hood hinges, should be lubricated pe-
riodically with a lithium based grease
to assure quiet, easy operation and to
protect against rust and wear. Prior to
the application of any lubricant, the
parts concerned should be wiped
clean to remove dust and grit; after
lubricating excess oil and grease
should be removed. Particular atten-
tion should also be given to hood
latching components to ensure proper
function. When performing other un-
derhood services, the hood latch, re-
lease mechanism and safety catch
should be cleaned and lubricated.
The external lock cylinders should be
lubricated twice a year, preferably in
the Fall and Spring. Apply a small
amount of a high quality lubricant
directly into the lock cylinder.
A/C Air Filter Replacement
187

EXHAUST SYSTEM
The best protection against carbon
monoxide entry into the vehicle body
is a properly maintained engine ex-
haust system.
If you notice a change in the sound of
the exhaust system; or if the exhaust
fumes can be detected inside the ve-
hicle; or when the underside or rear of
the vehicle is damaged; have an au-
thorized technician inspect the com-
plete exhaust system and adjacent
body areas for broken, damaged, de-
teriorated, or mispositioned parts.
Open seams or loose connections
could permit exhaust fumes to seep
into the passenger compartment. In
addition, have the exhaust system in-
spected each time the vehicle is raised
for lubrication or oil change. Replace
as required.
WARNING!
Exhaust gases can injure or kill.
They contain carbon monoxide
(CO), which is colorless and odor-
less. Breathing it can make you un-
conscious and can eventually poison
you. To avoid breathing CO, refer to
“Safety Tips/Exhaust Gas” in
“Things To Know Before Starting
Your Vehicle” for further informa-
tion.CAUTION!
 The catalytic converter requiresthe use of unleaded fuel only.
Leaded gasoline will destroy the
effectiveness of the catalyst as an
emissions control device and may
seriously reduce engine perfor-
mance and cause serious damage
to the engine.
(Continued)
CAUTION!(Continued)
 Damage to the catalytic converter
can result if your vehicle is not
kept in proper operating condi-
tion. In the event of engine mal-
function, particularly involving
engine misfire or other apparent
loss of performance, have your ve-
hicle serviced promptly. Contin-
ued operation of your vehicle with
a severe malfunction could cause
the converter to overheat, result-
ing in possible damage to the con-
verter and vehicle.
Under normal operating conditions,
the catalytic converter will not require
maintenance. However, it is impor-
tant to keep the engine properly tuned
to assure proper catalyst operation
and prevent possible catalyst damage.
NOTE:
Intentional tampering with emis-
sions control systems can result in
civil penalties being assessed
against you.
189

In unusual situations involving
grossly malfunctioning engine opera-
tion, a scorching odor may suggest
severe and abnormal catalyst over-
heating. If this occurs, stop the ve-
hicle, turn off the engine and allow it
to cool. Service, including a tune-up
to manufacturer's specifications,
should be obtained immediately.
To minimize the possibility of cata-
lytic converter damage:
 Do not shut off the engine or inter- rupt the ignition, when the trans-
mission is in gear and the vehicle is
in motion.
 Do not try to start the engine by pushing or towing the vehicle.
 Do not idle the engine with any spark plug wires disconnected or
removed, such as when diagnostic
testing, or for prolonged periods
during very rough idle or malfunc-
tioning operating conditions. COOLING SYSTEM
WARNING!
 When working near the radiator
cooling fan, disconnect the fan
motor lead or turn the ignition
switch to the LOCK position. The
fan is temperature controlled and
can start at anytime the ignition
switch is in the ON position.
 You or others can be badly burned
by hot engine coolant (antifreeze)
or steam from your radiator. If
you see or hear steam coming
from under the hood, do not open
the hood until the radiator has
had time to cool. Never try to open
a cooling system pressure cap
when the radiator is hot.
CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
Coolant ChecksCheck engine coolant (antifreeze) pro-
tection every 12 months (before the on-
set of freezing weather, where appli-
cable). If the engine coolant (antifreeze)
is dirty or rusty in appearance, the sys-
tem should be drained, flushed, and re-
filled with fresh engine coolant (anti-
freeze). Check the front of the A/C
condenser for any accumulation of bugs,
leaves, etc. If dirty, clean by gently
spraying water from a garden hose ver-
tically down the face of the condenser.Check the coolant recovery bottle
tubing for brittle rubber, cracking,
tears, cuts, and tightness of the con-
nection at the bottle and radiator. In-
spect the entire system for leaks.
190

NOTE:
Mixing engine coolant (antifreeze)
types will decrease the life of the
engine coolant (antifreeze) and
will require more frequent coolant
changes.
Cooling System Pressure Cap
The cap must be fully tightened to
prevent loss of engine coolant (anti-
freeze), and to ensure that the engine
coolant (antifreeze) will return to the
radiator from the coolant recovery
bottle.
The cap should be inspected and
cleaned if there is any accumulation
of foreign material on the sealing sur-
faces.
WARNING!
 The warning words “DO NOTOPEN HOT” on the cooling sys-
tem pressure cap are a safety pre-
caution. Never add engine coolant
(antifreeze) when the engine is
overheated. Do not loosen or re-
move the cap to cool an over-
heated engine. Heat causes pres-
sure to build up in the cooling
system. To prevent scalding or in-
jury, do not remove the pressure
cap while the system is hot or un-
der pressure.
 Do not use a pressure cap other
than the one specified for your
vehicle. Personal injury or engine
damage may result.
Disposal Of Used Engine Coolant
Used ethylene glycol based engine
coolant (antifreeze) is a regulated
substance requiring proper disposal.
Check with your local authorities to
determine the disposal rules for your
community. To prevent ingestion by
animals or children, do not store eth-
ylene glycol based engine coolant (an-
tifreeze) in open containers or allow it to remain in puddles on the ground. If
ingested by a child or pet, seek emer-
gency assistance immediately. Clean
up any ground spills immediately.
Coolant Level
Four-Cylinder Engines –
the cool-
ant bottle provides a quick visual
method for determining that the en-
gine coolant (antifreeze) level is ad-
equate. With the engine idling and
warm to normal operating tempera-
ture, the level of the engine coolant
(antifreeze) in the bottle should be
between the “ADD” and “FULL”
lines, shown on the bottle.
The radiator normally remains com-
pletely full, so there is no need to
remove the radiator cap unless check-
ing for engine coolant (antifreeze)
freeze point or replacing coolant. Ad-
vise your service attendant of this. As
long as the engine operating tempera-
ture is satisfactory, the coolant bottle
need only be checked once a month.
When additional engine coolant (an-
tifreeze) is needed to maintain the
proper level, it should be added to the
coolant bottle. Do not overfill.
192