2012 FORD F650 brake

several transmission upshifts and downshifts; during this learning
process, slightly firmer shifts may occur. After this learning process,
normal shift feel and shift scheduling will resume.
P (Park)
This position locks the transmission and prevents the rear wheels from
turning.
To put your vehicle in gear:
1. Start the engine
2. Press the brake pedal
3. Move the gearshift lever into the desired gear
To put your vehicle in P (Park):
1. Come to a complete stop
2. Move the gearshift lever and securely latch it in P (Park)
WARNING:Always set the parking brake fully and make sure
the gearshift is latched in P (Park). Turn the ignition to the off
position and remove the key whenever you leave your vehicle.
R (Reverse)
With the gearshift lever in R (Reverse), the vehicle will move backward.
Always come to a complete stop before shifting into and out of R
(Reverse).
N (Neutral)
With the gearshift lever in N (Neutral), the vehicle can be started and is
free to roll. Hold the brake pedal down while in this position.
D (Drive)
This is the normal driving position for the best fuel economy. This
position allows automatic upshifts and downshifts through gears one
through six.
4 (Fourth)
This position allows automatic upshifts and downshifts in gears one
through four.
2 (Second)
Use 2 (Second) to start-up on slippery roads or to provide additional
engine braking on downgrades.
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1 (First)
•Provides maximum engine braking.
•Allows upshifts by moving gearshift lever.
•The transmission will not downshift into 1 (First) at high speeds; it
will downshift to a lower gear and then shift into 1 (First) when the
vehicle reaches slower speeds.
Forced downshifts
•Allowed in 4 (Fourth).
•Press the accelerator to the floor.
•Allows transmission to select an appropriate gear.
Allison 2200 with parking pawl feature
Note:For Allison automatic transmission-equipped vehicles, also refer to
the separateAllison Transmission Operator’s Manual.
A parking pawl effectively grounds the transmission’s output shaft
preventing rotation of the driveline. If the vehicle is stationary, selecting
the P (Park) position places the transmission in neutral and engages the
parking pawl. Always use the parking brake when parking the vehicle.
WARNING:Always set the parking brake fully. Do not use the
gearshift in place of the parking brake.
Note:If the P (Park) position is selected when the vehicle is in motion,
the parking pawl mechanism ratchets andDOES NOThold the truck.
WARNING: To avoid sudden, unexpected vehicle
movement and possible personal injury or death:
1. Bring the vehicle to a complete stop.
2. Shift the transmission into P (Park). Slowly lift your foot from the
brake pedal to engage the transmission parking pawl mechanism.
3. Apply the parking brake and make sure it is holding properly. Do not
rely solely on the parking mechanism of the transmission.)
4. Turn the engine off when you leave the vehicle.Never leave the
vehicle unattended when the engine is running.
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Allison 2500
This transmission is available with a column-mounted gearshift lever. The
gear positions are displayed on the RNDL in the instrument cluster.
WARNING: To avoid sudden, unexpected vehicle
movement and possible personal injury or death:
1. Bring the vehicle to a complete stop.
2. Shift the transmission into N (Neutral).
3. Apply the parking brake and make sure it is holding properly.
4. Turn the engine off when you leave the vehicle.Never leave the
vehicle unattended when the engine is running.
Transmission fluid operating temperatures - 2200/2500 models
Allison 2200 and 2500 models:The sump/fluid reservoir temperatures
should not exceed 250°F (120°C). The converter temperature should not
exceed 300°F (144°C). he sump/fluid reservoir temperature should not
exceed 250 F (120 C).
TorqShift6-Speed models:The sump/fluid reservoir temperatures
should not exceed 250°F (120°C).
Allison 3000 series
The Allison 3000 Series offers two shift modes: Performance and
Economy. Performance Mode gives the best all-around transmission
operation; Economy Mode provides operation at lower engine RPM while
maintaining adequate performance. The transmission defaults to
Performance Mode when you start the engine. Pressing MODE on the
shifter activates Economy Mode and illuminates the Mode ON lamp.
If the engine speed is above idle when a gear is selected using the
shifter, the vehicle won’t move; the shifter must be moved to re-select a
gear after the engine speed returns to idle.
Note:For more information regarding the Allison 3000 Series, refer to
the separateAllison 3000 Series Operator’s Manual.
Torque lock
If your vehicle is parked on an incline and P (Park) is not properly
engaged (the parking brake is not applied before the transmission is
shifted into P [Park]), the weight of the vehicle may generate an
excessive amount of torque on the parking pawl, making it difficult to
shift the transmission out of P (Park). Hold the brake pedal down while
shifting out of P (Park), then release the parking brake.
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Allison 3000 series push-button shifter
To shift the transmission into R
(Reverse) or D (Drive), press the
brake pedal, press R or D on the
shifter, then release the brake pedal.
To select a lower range when in D
(Drive), press the down-arrow
button. To select a higher range
when in D (Drive), press the
up-arrow button. To place the
transmission in N (Neutral), press
N.
Allison 3000 prognostics
Allison 3000 Series transmissions are equipped with the Allison
Prognostics feature that can alert the driver to needed transmission
maintenance and transmission fluid/filter life. Refer to the separate
Allison transmission manual for complete details.
CLUTCH (IF EQUIPPED)
Do not ride or slip the clutch as this causes unnecessary heat and wear.
Maintain the specified clutch adjustment to prolong its life and regularly
inspect the clutch control linkage for tightness. Refer to theScheduled
Maintenance Guidechapter for other maintenance information. When
adjustment of the clutch is necessary, it is very important that the work
be performed properly or early clutch failure may result and a costly
clutch overhaul may become necessary. Clutch work should only be
performed by a qualified technician.
Note:Continued use of a damaged or worn clutch, prolonged clutch
slippage or downshifting at excessive speeds can result in a failure of the
engine, transmission or clutch components.
Note:To avoid premature clutch wear and failure, do not drive with
your foot resting on the clutch pedal or use it to hold the vehicle at a
standstill on an upgrade as when waiting for a traffic light.
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Engaging the clutch
•Always start in the proper gear.An empty vehicle can start in a
higher gear than a fully loaded vehicle. Starting in too high a gear can
cause clutch slippage and excessive heat and wear on the clutch. A
gear that starts the vehicle moving at idle speed is the correct gear. If
the engine has to be revved to get the vehicle going, the gear
selection is too high.
•Do not shift until the vehicle has reached the proper speed.
Upshifting before the vehicle has reached the proper speed can cause
clutch slippage and excessive heat and wear on the clutch.
•Never hold a vehicle on a grade with the clutch.This causes the
clutch to slip and can actually burn up the clutch.
•Never coast with the clutch disengaged.The high RPM
(sometimes over 10,000), can actually burst the facing material of the
clutch.
•Never engage the clutch while coasting.Re-engaging the clutch
after coasting may not only cause a great shock to the clutch, but the
whole drivetrain. Internal engine damage and/or clutch and flywheel
failure can result from this.
If the transmission is equipped with a ceramic clutch, you must start the
vehicle moving in first gear and engage the clutch before pressing the
accelerator at idle. Also, don’t try to slip the clutch by raising engine
RPM and riding or feathering the clutch pedal since this causes erratic
engagement which can cause engine stalling and potential serious
damage to driveline components.
Clutch brake (non-synchronized transmissions) - Vehicle stationary
A clutch brake is used to stop transmission input shaft rotation so that
the initial 1 (First) or R (Reverse) gear selection can be accomplished
when the vehicle is stationary and the engine is at idle speed. Clutch
brake application occurs in the last inch (25 mm) of clutch pedal travel.
When using the clutch brake, fully press the clutch pedal and shift the
transmission into 1 (First) or R (Reverse). If the transmission won’t go
into one of these gears, slowly release the clutch pedal while applying
light pressure on the transmission shift lever until it shifts into gear.
Note:After engagement of 1 (First) gear,do notuse the clutch brake
for upshifting or downshifting. If you do, clutch brake life shortens and
gear selection shift efforts may increase.
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WARNING:Do not coast the vehicle with the clutch pedal
pressed or with the transmission in neutral. This practice could
result in loss of vehicle control.
To go forward
With the engine idling, press the clutch pedal in and shift into 1 (First).
Engage the clutch while pressing the accelerator to start forward.
Operate the clutch and upshift as required by driving conditions.
To go backward
Put the gearshift lever in R (Reverse) and engaging the clutch while
pressing lightly on the accelerator.
Shifting with a synchronized transmission
With the clutch pedal pressed in, use the 2 (Second) gear synchronizer
to stop the clutch disc rotation; this allows smooth engagement of 1
(First) or R (Reverse). To complete the gear engagement, it may be
necessary to apply light pressure to the gearshift lever during initial
engagement of the clutch. It takes a second or two to match gear speeds;
steady pressure on the gearshift lever helps the synchronizer perform its
job more quickly. If the gearshift lever is forced into position, this action
defeats the purpose of the synchronizer by causing gear clash.
Shifting with a non-synchronized transmission
Refer toClutch brakeandDouble clutch proceduresin theClutch
section of this chapter.
Operating the Eaton FS-5205A 5–speed transmission
This transmission is equipped with
five forward gears and one reverse;
gears 2–5 are synchronized. The
shift pattern is embossed on the
gear shift knob.
Do not shift the transmission into R (Reverse) while the vehicle is
moving as this could damage the transmission.
R 2 4
3 5 1
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Operating the Eaton FS–5406A, FS–5406N, FS–6406A and
FSO–6406A 6-speed transmissions
These transmissions are equipped
with six forward gears and one
reverse; all forward gears are
synchronized. The shift pattern is
embossed on the gear shift knob.
Do not shift the transmission into 1 (First) or R (Reverse) while the
vehicle is moving as this could damage the transmission.
Operating the Spicer ES56-7B and ES066-7B 7-speed transmissions
These transmissions are equipped
with seven forward gears and one
reverse; gears 2–7 are synchronized.
The shift pattern is embossed on
the gear shift knob.
Do not shift the transmission into 1 (First) or R (Reverse) while the
vehicle is moving as this could damage the transmission.
POWER TAKE-OFF (PTO) OPERATION (IF EQUIPPED)
Vehicles equipped with an Allison automatic transmission (except
Allison 3000 Series applications )
The PTO can be operated while the vehicle is standing or moving. To
engage the PTO, apply the brakes and shift to any gear other than N
(Neutral), then engage the PTO.
If engagement is prevented by the gear teeth not meshing properly,
release the brakes and allow the vehicle to creep slightly or shift the
selector to N (Neutral) and then back into gear. The PTO should never
be engaged by clashing the gear teeth as this may damage the PTO unit
and the transmission PTO drive gear teeth which could result in further
damage to the transmission and PTO.
R 1 3 5
4
6 2
2 4 6
3 5 71 R
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PTO operation with vehicle stationary
Stop the vehicle, idle the engine and set the parking brake. Make sure the
gear selector is in any forward drive range, then engage the PTO. After the
PTO is engaged, move the range selector to N (Neutral). Increase the engine
speed until the desired PTO operation speed is obtained. To disengage the
PTO after operation with the vehicle standing, release the throttle, allow the
drive equipment to come to a stop, and then disengage the PTO.
WARNING:When the PTO is operated with the vehicle
stationary, the transmission must be placed in N (Neutral) with
the parking brake set. If the transmission is not in N (Neutral) and is
equipped with a remote throttle control, an increase in engine speed
can overpower the parking brake and cause the vehicle to move,
possibly resulting in personal injury and/or property damage.
PTO operation while vehicle is moving
After the PTO is engaged for driven vehicle operation, shift to the desired
range and drive the vehicle. The speed of the PTO, during this period of
operation, always maintains direct relation to vehicle speed. PTO speed
decreases in relation to vehicle (transmission output) speed as shifts to a
higher gear occur. When operating the PTO while the vehicle is moving,
the PTO may be disengaged whenever it is no longer required. When there
is no load on the PTO gear, it can be pulled out of engagement.
Vehicles equipped with an Allison 3000 Series automatic transmission
The PTO drive gear is engine-driven and provides direct engine power.
The PTO can be operated when the vehicle is either stationary or
moving. The PTO gear is in constant mesh with the drive gear in the
torque converter housing. A friction clutch or constant drive is used to
transmit power to the PTO.
Vehicles equipped with a manual transmission
Transmission-mounted PTO units are available for local installation on
your vehicle. See yourBody Builder’s Layout Bookfor restrictions on
use and installation of PTO units.
To engage the PTO unit, stop the vehicle and place the transmission in N
(Neutral). Press the clutch and allow the gears to stop rotating, then
engage the PTO unit. The PTO can also be selected with the
transmission in gear as long as the clutch is pressed.
When operating the PTO with the vehicle stationary, first set the parking
brake (chock the wheels if the vehicle is on a hill or another uneven
surface).
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