2012 FORD F650 power steering

Introduction 4
Vehicle Inspection Guide 10
Instrument Cluster 20
Warning lights and chimes 20
Gauges 28
Message center 30
Entertainment Systems 34
AM/FM stereo 34
AM/FM stereo with CD 36
Auxiliary input jack 43
USB port 45
SYNC46
Climate Controls 47
Manual heating and air conditioning 47
Lights 50
Headlamps 50
Turn signal control 51
Interior lamps 52
Bulb replacement 52
Driver Controls 55
Windshield wiper/washer control 55
Steering wheel adjustment 56
Power windows 58
Mirrors 59
Speed control 63
Upfitter controls 65
Locks and Security 67
Keys 67
Locks 67
Table of Contents
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2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
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2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

To be sure your vehicle is ready to operate, conduct a pre-trip inspection
at the beginning of each work period. Follow the steps listed in this
section to ensure a proper vehicle inspection procedure. The pages in
this section may be produced locally and used on a regular basis.
VEHICLE INSPECTION INFORMATION
Note:Always make sure the parking brake is applied before starting the
engine.
Engine compartment (with engine stopped)
Engine oilUse the dipstick to verify the oil level is in the
proper operating range.
Engine coolantLook through the plastic reservoir or the clear
sight glass on the reservoir (depending upon
vehicle equipment) and verify the coolant level is
within the proper operating range as marked on
the reservoir.Do not remove pressure cap
until the coolant has cooled.
Power steering
fluidVerify that the fluid level is in the proper
operating range. Refer toPower steering fluidin
theMaintenance and Specificationschapter.
Brake fluidRemove the master cylinder caps and inspect the
fluid level. The full mark is at the bottom of the
opening of the fluid ports.
Hydraulic clutch
fluidRemove the cap and inspect the fluid level. The
full mark is at the step of the reservoir.
Belts (fan,
alternator, water
pump and A/C
compressor)Inspect for glazing, fraying or cracking. There
should be no more than 5-7 cracks per rib, per
inch (2.5 cm).
Fluid leaksInspect for signs of fluid puddles, dripping fluid
on the ground under the engine or the underside
of the engine.
HVAC air inletInspect for debris that may have collected on the
HVAC air inlet grille or inside the exterior module
as this may cause reduced system performance.
Vehicle Inspection Guide
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2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

Engine starting (parking brake applied)
Air chime (if
equipped with air
compressor)The low air pressure warning chime should sound
immediately after the engine starts but before the
compressor has built-up pressure. The chime
should stop when the air pressure reaches 70 psi
(483 kPa) (or more). Let the air pressure build
to governed cut-out pressure, which should occur
between 115–130 psi (793–896 kPa).
AcceleratorPress the accelerator and verify that it operates
smoothly, without any binding or irregular feel.
Release the pedal and verify the engine returns
to idle speed immediately.
VoltmeterInspect the gauge (diesel engine) or indicator
light (gasoline engine) to verify the alternator is
charging.
Steering linkage
free playInspect for excessive free play in the steering
linkages. The steering wheel should have less
than 2 inches (5 cm) of free play at its rim.
Full Power
Hydraulic brake
inspectionPump the brake pedal several times with the
ignition in the off or run position; the
motor/pumps can be heard momentarily
replenishing the accumulators.
Parking brakeVerify the parking brake holds the vehicle by
gently trying to pull forward with the parking
brake applied.
Vehicle Inspection Guide
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2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

Front of vehicle
LightsVerify all lights illuminate and are clean,
headlights function (on high and low beam),
reflectors are clean, unbroken and of proper color
(red on rear, amber elsewhere) and running
lights are also clean and unbroken.
Steering gearInspect for missing or loose fasteners, power
steering fluid leaks and damage to power steering
hoses.
Steering linkageVerify connecting links, arms and rods are not
worn or cracked, joints, sockets and boot seals
are not worn or loose and that there are no loose
or missing cotter keys, nuts or bolts.
Tow hooksInspect front and rear tow hooks for damage or
loose mounting; this is particularly important on
vehicles where they are used frequently.
Front suspension
SpringsInspect for missing, broken or shifted leaves or
leaves that are in contact with (or nearly
contacting) a tire, rim, brake drum, frame or
body component.
Spring mountsInspect spring hangers, bolts, bushings, axle
mounting bolts and nuts for cracks, breaks, wear,
damage and tightness.
Shock absorbersInspect for cracks, leaks and missing or broken
bolts or bushings.
Note:Never apply grease to spring pads.
WARNING:Do not operate the vehicle if any suspension
conditions listed in theFront suspensionchart are evident.
Loss of steering or suspension could result in property damage,
personal injury or death.
Vehicle Inspection Guide
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2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

Driver/Fuel area
Fuel tank(s)Verify fuel tank(s) and cap(s) are secure and
that there is no damage to the tank(s).
LeaksInspect for leaks from the fuel tank(s).
DEF area
DEF tanksVerify the DEF tanks and caps are secure and
that there is no damage to the tanks.
LeaksInspect for leaks from the DEF tanks.
Underbody of vehicle
DriveshaftVerify the driveshaft is not bent or cracked and
that all driveshaft couplings are secure.
Exhaust systemVerify the visible outside parts are securely
mounted and that there are no cracks, holes or
severe dents.
FrameInspect for cracks or bends in longitudinal frame
members. Verify there are no loose, cracked,
bent, broken or missing crossmembers or
crossmember fasteners.
WARNING:Maintain adequate clearance between all parts of
the exhaust system and all hoses, wires and lines for engine
cooling, brake system, fuel system, power steering system and
electrical system, Heat damage to hoses, wires or lines may cause
vehicle malfunction that could result in property damage, personal
injury or death.
Vehicle Inspection Guide
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2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

STEERING WHEEL CONTROLS (IF EQUIPPED)
SYNCsystem hands free
control feature (if equipped)
Press
briefly to use the voice
command feature. You will hear a
tone and LISTENING will appear in
the radio display. Press and
hold
to exit voice command.
Press
to activate phone mode or answer a phone call. Press and
hold
to end a call or exit phone mode.
For further information on the SYNCsystem, refer to theSYNC
supplement.
UPFITTER CONTROLS (IF EQUIPPED)
Your vehicle may be equipped with
the Upfitter option package which
provides four switches, mounted in
the center of the instrument panel,
labeled AUX 1, AUX 2, AUX 3 and
AUX 4. These switches only operate
while the ignition is in the on
position, whether the engine is
running or not. It is, however, recommended that the engine remain
running to maintain battery charge when using the Upfitter switches for
extended duration or higher current draws. (This is even more important
for vehicles with diesel engines since the glow plugs are also draining
battery power when the ignition key is in the on position.) Each switch
provides 10 amps of power.
If your vehicle is equipped with this option, there is also be a relay box
located on the driver side end of the instrument panel. See your
authorized dealer for service.
Switch access location is in a connector located in the engine
compartment More detailed information can be found at
https://www.fleet.ford.com/truck/bbas/.
Driver Controls
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2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

POWER PARK (PARKING BRAKE) OPTION (IF EQUIPPED)
This feature uses a brake chamber mounted on the chassis to power a
spring-applied, hydraulically-released driveline parking brake. It is
controlled by a yellow, dash-mounted parking brake knob.
The Power Park Brake is controlled by the park brake dash-mounted,
yellow knob-type switch. The switch has three positions: apply (out),
neutral (central), and release (in). The switch is spring-loaded to return
to the neutral (central) position after being pushed or pulled.
There is no visual indication at the knob that the park brake is applied or
released; check the instrument cluster. If the
light is illuminated,
the parking brake is applied.
Applying the parking brake
To apply the parking brake, pull the yellow, dash-mounted parking brake
knob. A red light (
) in the instrument cluster should illuminate
indicating that the parking brake has been successfully set.
Note:If the
light blinks and a warning chime sounds when the
control knob is pulled, the parking brake is not functioning properly;
seek immediate service from your dealer. Refer toParking brake
warning systemin this section.
Releasing the parking brake
Note:Read and understand the following steps and perform them
whenever you prepare to drive the vehicle.
Note:The parking brake does not disengage unless sufficient system air
pressure is available.
Automatic transmissions - dash-mounted push button (Allison
3000 Series) and steering column-mounted (Allison 2200 and 2500)
gear selection:
1. With the engine running, press and hold the service brake pedal.
2. Select the appropriate drive gear.
3. Push and hold the yellow, dash-mounted parking brake knob until
the
light turns off, then release.
Manual transmissions - (TTC 7–speed, Eaton/Fuller 5–speed and
6–speed):
1. With the engine running, press and hold the service brake pedal.
2. Press and hold the clutch pedal.
Driving
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2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)