
9-2
1
2
3
4
5
6
7
89
10
11
EBU25952
Storage
Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover.
NOTICE:
Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00721]
Long-term
Before storing your ATV for several months:
1. Follow all the instructions in the “Cleaning”
section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen-
ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.5. Perform the following steps to protect the cyl-
inders, piston rings, etc. from corrosion.
a. Remove the spark plug caps and spark
plugs.
b. Pour a teaspoonful of engine oil into each
spark plug bore.
c. Install the spark plug caps onto the spark
plugs, and then place the spark plugs on
the cylinder head so that the electrodes
are grounded. (This will limit sparking dur-
ing the next step.)
d. Turn the engine over several times with
the starter. (This will coat the cylinder walls
with oil.)
e. Remove the spark plug caps from the
spark plugs, and then install the spark
plugs and the spark plug caps.
6. Lubricate all control cables and the pivoting
points of all levers and pedals.
7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative- Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1 oz
of stabilizer to each gallon of fuel)

10-1
1
2
3
4
5
6
7
8
910
11
EBU25960
SPECIFICATIONS
EBU2597G
Dimensions:
Overall length:
1855 mm (73.0 in)
Overall width:
1100 mm (43.3 in)
Overall height:
1080 mm (42.5 in)
Seat height:
800 mm (31.5 in)
Wheelbase:
1280 mm (50.4 in)
Ground clearance:
135 mm (5.3 in)
Minimum turning radius:
3600 mm (142 in)
Weight:
With oil and fuel:
187.0 kg (412 lb)
Noise and vibration level:
Noise level (77/311/EEC):
82.7 dB(A) (EUR)
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s
2
(EUR)
Vibration on handlebar (EN1032, ISO5008):
Will not exceed 2.5 m/s
2
(EUR)
Engine:
Engine type:
Liquid cooled 2-stroke
Cylinder arrangement:
Forward-inclined parallel 2-cylinder
Displacement:
347 cm
3
Bore
×
stroke:
64.0
×
54.0 mm (2.52
×
2.13 in)
Compression ratio:
6.50 :1
Starting system:
Kickstarter
Lubrication system:
Premix
Type:
YAMALUBE 2-R, Castrol R30, A545, A747
Engine oil quantity:
Premix ratio (1):
YAMALUBE R 24:1
Transmission oil:
Type:
SAE 10W-30 type SE motor oil (EUR)
YAMALUBE 4 (10W-40) or SAE 10W-40 type SE motor
oil (AUS)(NZL)
Quantity:
1.5 L (1.59 US qt, 1.32 Imp.qt)

10-3
1
2
3
4
5
6
7
8
910
11
Manufacturer/model:
DUNLOP/KT851B
Rear tire:
Type:
Tubeless
Size:
AT20 x 10-9
Manufacturer/model:
DUNLOP/KT877A
Loading:
Maximum loading limit:
100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)
Tire air pressure (measured on cold tires):
Recommended:
Front:
30.0 kPa (0.300 kgf/cm
2
, 4.4 psi)
Rear:
30.0 kPa (0.300 kgf/cm
2
, 4.4 psi)
Minimum:
Front:
27.0 kPa (0.270 kgf/cm
2
, 4.0 psi)
Rear:
27.0 kPa (0.270 kgf/cm
2
, 4.0 psi)
Front wheel:
Wheel type:
Panel wheel
Rim size:
10 x 6.0AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
9 x 8.5AT
Front brake:
Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:
Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4
Front suspension:
Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
230 mm (9.1 in)
Rear suspension:
Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper

INDEX
A
Accessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-18
B
Brake and clutch levers, checking and lubricating ....... 8-46
Brake fluid, changing.................................................... 8-37
Brake fluid level, checking............................................ 8-36
Brake lever ..................................................................... 4-4
Brake lever free play, checking the front ...................... 8-38
Brake light switches ..................................................... 8-41
Brake pads, checking the front and rear ...................... 8-35
Brake pedal .................................................................... 4-5
Brake pedal, checking and lubricating ......................... 8-46
Brake pedal height, checking ....................................... 8-38
Brakes .......................................................................... 8-34
Brakes, front and rear .................................................... 5-3
C
Cables, checking and lubricating ................................. 8-45
Carburetor settings, changing ...................................... 8-23
Chassis fasteners........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-4
Clutch lever free play, adjusting ................................... 8-41
Coolant ................................................................. 5-3
,
8-13
D
Drive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-45
Drive chain slack .......................................................... 8-43
E
Engine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-32
Engine, starting a warm ................................................. 6-2
Engine stop switch ......................................................... 4-2
F
Fuel ................................................................................ 4-8
Fuel and 2-stroke engine oil mixing ratio ....................... 5-3
Fuel cock ........................................................................ 4-9
Fuel tank cap.................................................................. 4-7
H
Handlebar switches ........................................................ 4-2
Headlight beam, adjusting............................................ 8-51
Headlight bulb, replacing.............................................. 8-49
I
Identification numbers .................................................. 11-1
Instruments, lights and switches .................................... 5-7
K
Kickstarter ...................................................................... 4-7
L
Label locations ............................................................... 1-1
Light switch .................................................................... 4-2
M
Main switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2

O
Owner’s manual and tool kit ........................................... 8-1
P
Parking ........................................................................... 6-5
Parking brake ................................................................. 4-5
Parking brake free play, adjusting ................................ 8-38
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
R
Riding your ATV ............................................................. 7-1
S
Safety information .......................................................... 2-1
Seat .............................................................................. 4-11
Shifting ........................................................................... 6-2
Shift pedal ...................................................................... 4-7
Shift pedal, checking .................................................... 8-46
Shock absorber assemblies, adjusting the front .......... 4-12
Shock absorber assembly, adjusting the rear .............. 4-13
Spark arrester, cleaning ............................................... 8-22
Spark plugs, checking .................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-3
Starter (choke) ............................................................. 4-11
Storage........................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots.......................................................................... 8-48
Suspension relay arm and connecting arm pivoting
points, lubricating the rear.......................................... 8-47
T
Tail/brake light bulb, replacing ..................................... 8-52
Throttle lever .......................................................... 4-2
,
5-4Throttle lever free play, adjusting ................................. 8-34
Throttle OverRide System .............................................. 4-3
Tires ............................................................................... 5-4
Transmission oil ................................................... 5-3
,
8-10
Troubleshooting ........................................................... 8-54
Troubleshooting charts................................................. 8-56
V
Vehicle identification number ....................................... 11-1
W
Wheel hub bearings, checking ..................................... 8-47
Wheel, installing ........................................................... 8-54
Wheel, removing .......................................................... 8-53