13B-85
MR-372-J84-13B050$429.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
*diff: differential
*temp: temperatureDF308
PRESENT
OR
STORED
CLOGGED PARTICLE FILTER
1. DEF: Signal outside upper limit
NOTESPriorities when dealing with a number of faults:
Deal with faults stored in the computer first.
Ask the customer about vehicle usage: driving style, type of journey, etc.
Conditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present:
– particle filter regeneration is inhibited,
– the EGR function is inhibited,
– the vehicle performance is reduced,
– the level 1 warning light is lit and a warning message (or light) is displayed on the
instrument panel.
Check that there are no leaks or blockages in the exhaust pipe,
Repair if necessary.
Carry out an After-Sales regeneration (before and after each regeneration, check the oil and diesel fuel levels).
Run command SC017 Particle filter regeneration (see Interpretation of commands).
Use ALP 21: Particle filter warning light lit.
Deal with the interpretation of fault DF1003 Particle filter differential pressure sensor circuit.
Check the exhaust system.
Deal with the interpretation of fault DF1000 Particle filter upstream temperature sensor circuit.
Deal with the interpretation of fault DF1007 Catalytic converter 1 downstream temperature sensor circuit.
Deal with the interpretation of fault DF999 Particle filter downstream temperature sensor circuit.
Deal with the interpretation of fault DF652 Turbine upstream temperature sensor circuit.
Carry out Te s t 1 0: Air Chain at the level of the turbocharger.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
Explain to the customer how the particle filter system works.
SID301_V44_DF308 / SID304_V45_DF308 / SID301_V48_DF308 / SID304_V49_DF308 / SID304_V4D_DF308 / SID301_V4C_DF308
13B-90
MR-372-J84-13B050$429.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF641
PRESENT
OR
STOREDDAMPER VALVE CIRCUIT
1. DEF: No signal
2. DEF: Deal with DF067
3. DEF: Values outside limits
4. DEF: Signal inconsistency
NOTESSpecial notes:
If fault DF641 Damper valve circuit, 2.DEF is present, apply the fault finding
procedure for DF067 Damper valve control circuit.
Damper valve cut-off.
There is no damper valve for Vdiag 4C.
Conditions for applying the fault finding procedure to a stored fault:
– The fault becomes present when the engine is started and then stopped,
– a road test,
– an actuator control AC012 Damper valve.
–The level 1 fault warning light is lit on the instrument panel.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the damper valve connector, component code 1461 (see MR 392, 364,
370 and 417, Mechanical, 12A, Fuel mixture, Damper valve: Removal - Refitting).
and of the injection computer connector, component code 120 (see MR 392, 385, 364, 370 and 417,
Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Check for + 12 V after ignition on connection 3FB (or 3FB3 for Kangoo II) of the damper valve, component
code 1461.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3VM between components 1461 and 120,
–3GM between components 1461 and 120,
–3AAD between components 1461 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the damper valve (see MR 392, 364, 370 and 417, Mechanical, 12A, Fuel
mixture, Damper valve: Removal - Refitting).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF641 / SID304_V45_DF641 / SID301_V48_DF641 / SID304_V49_DF641 / SID304_V4D_DF641 / SID301_V4C_DF641
13B-96
MR-372-J84-13B050$468.mif
V17
13B
DIESEL INJECTION
Fault finding – Interpretation of faults
DF770
PRESENT
OR
STOREDFLOW REGULATOR CIRCUIT
CC.0 : Short circuit to earth
CC.1 : Short circuit to + 12 V
CO : Open circuit
1. DEF: Parameter at maximum limit
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present after starting the engine.
Special notes:
Level 1 fault warning light lit on the instrument panel and loss of performance, or level
2 fault warning light lit on the instrument panel with loss of performance, engine
stalling or impossible to start.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the fuel flow solenoid valve connector (orange connector), component
code 1105.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the connection and condition of the injection computer connector, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance at the terminals of the flow solenoid valve between connections 3HI1 (or 3HI for
Kangoo II) and 3FB1 (or 3FB3 for Kangoo II) (be careful of the connector of the injection main relay).
If the resistance is not between 1.5 Ω and 15 Ω, replace the pump (see Replacement of components).
With the ignition on, check for + 12 V after ignition on connection 3FB1 (or 3FB3 for Kangoo II) of the fuel flow
solenoid valve, component code 1105.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the continuity, insulation and the absence of interference resistance on the following connections:
–3FB1 (or 3FB3 for Kangoo II) between components 1105 and 983 (or 1337 for Kangoo II),
–3HI1 (or 3HI for Kangoo II) between components 110 5 and 120.
If
the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Apply test 7 Incorrect injection quantity.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF770 / SID304_V45_DF770 / SID301_V48_DF770 / SID304_V49_DF770 / SID304_V4D_DF770 / SID301_V4C_DF770
MR-372-J84-13B050$468.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4CProgram No.: B1 and B2
13B-97
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF771
PRESENT
OR
STOREDFLOW REGULATION ADAPTIVE
1. DEF: Parameter at minimum limit
2. DEF: Parameter at maximum limit
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started and following a road test.
Apply test 1 Low pressure fuel supply system check.
Apply test 2 Internal fuel transfer pump check (ITP).
Apply test 3 High pressure fuel pressure solenoid valve check.
Apply test 4 Check high-pressure pump (HPP) and fuel flow solenoid valve.
Apply test 5 Rail high pressure regulation circuit check.
Apply test 6 Major leak in open injectors/injectors.
Apply test 7 Incorrect injection quantity.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Clear RZ004 Pressure regulation adaptives.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF771 / SID304_V45_DF771 / SID301_V48_DF771 / SID304_V49_DF771 / SID304_V4D_DF771 / SID301_V4C_DF771
13B-98
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF773
PRESENT
OR
STOREDPRESSURE REGULATOR CIRCUIT
CC.0 : Short circuit to earth
CC.1 : Short circuit to + 12 V
CO : Open circuit
1. DEF: Parameter at maximum limit
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present after starting the engine.
Special notes:
–Level 1 fault warning light lit on the instrument panel and loss of performance, or
level 2 fault warning light lit on the instrument panel with loss of performance,
engine stalling or impossible to start.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the connector of the fuel pressure solenoid valve, component code 119 8
and the injection computer connector, component code 120 (see MR 392, 385, 364, 370 and 417, Mechanical,
13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance at the terminals of the pressure solenoid valve between connections 3ZQ1 and 3FB1 (or
3FB3 for Kangoo II).
(be careful of the injection main relay connector).
If the resistance is not between 1.5 Ω and 15 Ω, replace the pump (see Replacement of components).
With the ignition on, check for + 12 V after ignition on connection 3FB1 (or 3FB3 for Kangoo II) of the fuel
pressure solenoid valve, component code 1198.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the continuity, insulation and the absence of interference resistance on the following connections:
–3FB1 (or 3FB3 for Kangoo II) between components 1198 and 983 (or 1337 for Kangoo II),
–3ZQ1 (or 3ZQ for Kangoo II) between components 1198 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF773 / SID304_V45_DF773 / SID301_V48_DF773 / SID304_V49_DF773 / SID304_V4D_DF773 / SID301_V4C_DF773
13B-100
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF885
PRESENT
OR
STOREDRAIL PRESSURE
1. DEF: Rail pressure too low on starting
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present during the first 30 seconds after starting the engine.
Special note:
– Starting and engine operation difficult or impossible.
Apply test 1 Low pressure fuel supply system check.
Apply test 2 Internal fuel transfer pump check (ITP).
Apply test 3 High pressure fuel pressure solenoid valve check.
Apply test 4 Check high-pressure pump (HPP) and fuel flow solenoid valve.
Apply test 5 Rail high pressure regulation circuit check.
Apply test 6 Major leak in injectors/injectors open.
Apply test 7 Incorrect injection quantity.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Clear RZ004 Pressure regulation adaptives.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF885 / SID304_V45_DF885 / SID301_V48_DF885 / SID304_V49_DF885 / SID304_V4D_DF885 / SID301_V4C_DF885
13B-101
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF886
PRESENT
OR
STOREDPRESENCE OF WATER IN THE DIESEL FUEL
1. DEF: Water in diesel fuel
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present after a road test above 24 mph (40 km/h) and the engine
speed above 1000 rpm.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check whether there is any water in the diesel filter; replace the filter if necessary.
Drain the fuel filter.
Check the connection and condition of the connector of the water in diesel fuel sensor, component code 414.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the connection and condition of the injection computer connector, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the water in diesel fuel sensor, component code 414 between connections 3FB and
M.
If the resistance is not:
2140Ω
With the ignition on, check for + 12 V after ignition on connection 3FB (or AP15 for Kangoo II) and earth on
connection M (MH or MW for Kangoo II) of the water in diesel fuel sensor, component code 414.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the continuity, insulation and the absence of interference resistance on the following connections:
–3FB (or AP15 for Kangoo II) between components 414 and 120,
–M (MH or MW for Kangoo II) between components 414 and 120,
–3WT between components
414 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Replace the water in diesel fuel sensor.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF886 / SID304_V45_DF886 / SID301_V48_DF886 / SID304_V49_DF886 / SID304_V4D_DF886 / SID301_V4C_DF886
13B-111
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF1001
PRESENT
OR
STOREDPARTICLE FILTER UPSTREAM TEMPERATURE REGULATION
1. DEF: Signal outside lower limit
2. DEF: Signal outside upper limit
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present:
– after a road test with particle filter regeneration.
Special notes:
If the fault is present:
– particle filter regeneration is inhibited,
– the vehicle performance is reduced,
–the level 1 warning light is lit.
Deal first with faults DF1000 Particle filter upstream temperature sensor circuit.
IMPORTANT
This fault can result in a rapid and significant fouling of the particle filter.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and Kangoo II Wiring
diagrams Technical Note.
Check the condition of the fuel supply pipes between the particle filter injector and the electric fuel pump.
Check that the pipes are not trapped, blocked or pierced and there that are no leaks.
Check the condition of the fuel filter and ensure that it is not clogged.
Check that the particle filter injector is not jammed closed or clogged.
(See test 8 Particle filter injector supply circuit check).
Replace any faulty components.
Check the connections and condition of the particle filter upstream temperature sensor connectors,
component code 1287 (see MR 392, 385, 364, 370 and 417, Mechanical, 19B, Exhaust, Particle filter
temperature sensors: Removal - Refitting) and the injection computer connector, component code 120 (see
MR 392, 385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer:
Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
With the ignition on, check the continuity, insulation and absence of interference resistance on the following
connections:
–3TD between components 1287 and 120,
–3XT between components 1287 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF1001 / SID304_V45_DF1001 / SID301_V48_DF1001 / SID304_V49_DF1001 / SID304_V4D_DF1001 / SID301_V4C_DF1001