13B-32
MR-372-J84-13B050$351.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault summary table13B
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault warning
light illuminatedLevel 2 fault warning
light illuminatedOBD warning
light illuminated
DF038Computer 06061.DEF/2.DEF/4.DEF/
5.DEF/6.DEF/7.DEF/
8.DEF/9.DEF/
10.DEF/11.DEF/
12.DEF/13.DEF/
14.DEF/15.DEF/
16.DEF/21.DEF/
22.DEF/23.DEF3.DEF/17.DEF/
18.DEF/19.DEF/
20.DEF15.DEF/
16.DEF/
17.DEF/
18.DEF/
19.DEF/
20.DEF/22.DEF
DF039Inlet air temperature
sensor circuit0110 - -CO.1/CC.0/
1.DEF
DF047Computer feed voltage 0560 - - -
DF049Refrigerant sensor
circuit0530 - - -
DF051Cruise control/speed
limiter function0575 - - -
DF053Rail pressure
regulation function1089 1.DEF/2.DEF 3.DEF/4.DEF/5.DEF -
DF054Turbocharging
solenoid valve control
circuit0045 CO/CC.0/CC.1 - -
DF056Air flowmeter circuit 0100 CO.0/CC.1 - CO.0/CC.1
DF067Damper valve control
circuit0120 CO/CC.0/CC.1 - -
DF070Clutch switch circuit 0830 - - -
DF086Coolant pump relay
control circuit2600 CO/CC.0/CC.1 - -
DF091Vehicle speed signal 0500 - - -
DF097Camshaft sensor
circuit0340 - - -
DF098Fuel temperature
sensor circuit0180 - - -
DF127Brake switch no. 1
circuit0571 - - -
DF129Requested air flow 0101 1.DEF/2.DEF - 1.DEF/2.DEF
DF173Reverse gear signal 0812 - - -
13B-37
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF004
PRESENT
OR
STORED
TURBOCHARGING PRESSURE SENSOR CIRCUIT
CC.1 : Short circuit to + 12 V
CO.0 : Open circuit or short circuit to earth
1. DEF: Micro-breaks
2. DEF: Signal outside lower limit
3. DEF: Signal outside upper limit
NOTESIf the fault is present:
– the Level 1 warning light is lit, the OBD warning light is lit, loss of performance.
CC.1
CO.0
1.DEF
NOTESPriority when dealing with a number of faults:
First apply the procedure for dealing with the fault DF012
Sensor supply voltage no. 2.
Conditions for application to a stored fault:
The fault is declared present after the ignition has been
switched on.
If the fault is present:
– the EGR function is inhibited,
– the turbocharging pressure value is in safe mode, PR041
Turbocharging pressure sensor = 1000 mbar,
– turbocharging is cut off.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and
KANGOO II Wiring diagrams Technical Note.
Check the connection and condition of the turbocharging pressure sensor connector, component code1071
and the injection computer, component code120 (see MR 392, 385, 364, 370 and 417, Mechanical, 13B,
Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
With the ignition on, check for the presence of + 5 V on connection 3LQ and check for an earth on connection
3LN on the turbocharging pressure sensor, component code 1071.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3LQ between components 1071 and 120,
–3LP between components 1071 and 120,
–3LN between components 1071 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the turbocharging pressure sensor.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF004 / SID304_V45_DF004 / SID301_V48_DF004 / SID304_V49_DF004 / SID304_V4D_DF004 / SID301_V4C_DF004
13B-38
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF004
CONTINUED
2. DEF
3. DEF
NOTESPriority when dealing with a number of faults:
First deal with fault DF003 Atmospheric pressure sensor
circuit.
Conditions for application to a stored fault:
The fault is declared present after the ignition has been
switched on for 1 second, with a warm engine and when
the vehicle is stationary.
If the fault is present:
– the EGR function is inhibited,
– the turbocharging pressure value is in safe mode, PR041
Turbocharging pressure sensor = 1000 mbar,
– turbocharging is cut off.
– the maximum torque supplied by the engine is restricted.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and
KANGOO II Wiring diagrams Technical Note.
Check the connection and condition of the turbocharging pressure sensor connector, component code1071
and the injection computer, component code120 (see MR 392, 385, 364, 370 and 417, Mechanical, 13B,
Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
With the ignition on, check for the presence of + 5 V on connection 3LQ and check for an earth on connection
3LN on the turbocharging pressure sensor, component code 1071.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3LQ between components 1071 and 120,
–3LP between components 1071 and 120,
–3LN between components 1071 and 120.
If the connection(s) are faulty and there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the connections are correct, replace the turbocharging pressure sensor
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
13B-46
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF012
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE NO. 2
1. DEF: Signal outside lower limit
2. DEF: Signal outside upper limit
NOTESPriorities when dealing with a number of faults:
If one or more of the following faults are present at the same time:
–DF008 Pedal potentiometer circuit gang 1, check that the pedal sensor
connector is connected correctly.
–DF004 Turbocharging pressure sensor circuit, check that the turbocharging
pressure sensor connector is connected correctly.
–DF049 Refrigerant sensor circuit, check that the refrigerant sensor connector is
connected correctly.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the ignition has been switched on.
Special notes:
If the fault is present:
– The cruise control/speed limiter is deactivated.
– Power is restricted.
–The level 1 warning light is lit.
–The OBD warning light is illuminated.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
The sensors connected to supply no. 2 are:
–Accelerator pedal potentiometer gang 1 sensor, component code 921,
–Turbocharging pressure sensor, component code 1071,
–Refrigerant pressure sensor, component code 1202.
To locate the potentially defective sensor and/or connection, disconnect one of these sensors and then check
whether the fault becomes stored.
If the fault is still present, start the operation again with each sensor (one by one).
(Wait several seconds between each disconnection to allow the computer to detect the fault)
If the fault is stored after a disconnection, replace the faulty sensor or repair its connection.
Clear the faults created by the multiple disconnections.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF012 / SID304_V45_DF012 / SID301_V48_DF012 / SID304_V49_DF012 / SID304_V4D_DF012 / SID301_V4C_DF012
13B-48
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF015
PRESENT
OR
STOREDMAIN RELAY CONTROL CIRCUIT
CC.0 : Short circuit to earth
CC.1 : Short circuit to + 12 V
CO : Open circuit
NOTESSpecial notes:
The "injection control unit supply relay" (50A) is located on the relay plate, inside
the engine compartment connection unit.
Engine stalls or is impossible to restart.
If the fault is present:
The level 2 warning light is lit.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the condition of the battery (see MR 392, 385, 364, 370 and 417, Mechanical, 80A, Battery, Battery:
Removal - Refitting) and carry out fault finding on the charging circuit (see Technical Note 6014A, Charging
circuit check or 87G, Engine compartment connection unit).
Check the condition of the injection supply relay.
Check the injection system fuses (see MR 392, 385, 364, 370 and 417, Mechanical, 81C, Fuses, Fuses: List
and location of components).
Check the connection of the injection computer connector, component code120 (see MR 392, 385, 364, 370
and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
With the ignition on, check for + 12 V on connections BP of the UPC computer, component code 1337.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the continuity, insulation and the absence of interference resistance on the following connections:
–3FB1 between components 1337 and 120,
–3FB2 between components 1337 and 120,
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the main relay or test the Protection and Switching Unit computer (see
87G, Engine compartment connection unit).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF015 / SID304_V45_DF015 / SID301_V48_DF015 / SID304_V49_DF015 / SID304_V4D_DF015 / SID301_V4C_DF015
13B-59
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF047
PRESENT
OR
STOREDCOMPUTER SUPPLY VOLTAGE
1. DEF: Signal outside lower limit
2. DEF: Signal outside upper limit
NOTESProcessing priority in the event of a number of faults:
Deal with fault DF532 Alternator charge signal first if the fault is present or stored.
Conditions for applying the fault finding procedure to a stored fault:
– The fault is declared present with the engine running.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the battery and run fault finding on the charging circuit (see Technical Note 6014A, Checking the
charging circuit or 87G, Engine compartment connection unit).
Check the connection and condition of the injection computer connectors, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Check the engine and chassis earths.
Check the condition of the relay support plate as well as the positioning and condition of the injection supply
relay, component code 983.
Replace the relay if necessary (see Replacement of components).
With the ignition on, check for the presence of +12 V on the connectionsBP of the main relay support plate,
component code 983 or the Protection and Switching Unit computer, component code 1337.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3FB between components983 and 120,
–M between components120 and ME (Bodywork electrical earth).
Or (for Kangoo II):
–3FB1 between components 1337 and 120,
–3FB2 between components 1337 and 120,
–N between component 120 and the earth.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF047 / SID304_V45_DF047 / SID301_V48_DF047 / SID304_V49_DF047 / SID304_V4D_DF047 / SID301_V4C_DF047
13B-63
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF054
PRESENT
OR
STOREDTURBOCHARGING SOLENOID VALVE CONTROL CIRCUIT
CC.0 : Short circuit to earth
CC.1 : Short circuit to + 12 V
CO : Open circuit
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– the engine is started,
– a road test,
– an actuator control AC214 Turbocharger control solenoid valve.
If the fault is present:
Loss of performance with Level 1 warning light coming on.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the turbocharging solenoid valve connector, component code1475.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the connection and condition of the injection computer connector, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the turbocharging solenoid valve, component code1475 between its
connections3FB (3FB3 for Kangoo II) and 3MG:
If the resistance measured is not 19Ω
With the ignition on, check for the presence of + 12 V after ignition feed on connection3FB (3FB3 for
Kangoo II) of the turbocharging solenoid valve, component code1475.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3FB (except Kangoo II) between components 1475 and 120,
–3FB3 (Kangoo II only) between components 1475 and
1337,
–3MG between components1475 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF054 / SID304_V45_DF054 / SID301_V48_DF054 / SID304_V49_DF054 / SID304_V4D_DF054 / SID301_V4C_DF054
13B-84
MR-372-J84-13B050$429.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF301
PRESENT
OR
STOREDAIR INLET CIRCUIT
1. DEF: Signal outside lower limit
2. DEF: Signal outside upper limit
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present after starting the engine.
If the fault is present:
–The level 1 fault warning light is lit on the instrument panel.
– Loss of performance.
– EGR cut off.
– Turbocharging cut-off.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Carry out Te s t 1 0: Air Chain at the level of the turbocharger.
Carry out Te s t 11: Turbocharger control solenoid valve.
Carry out Test 12: Turbocharger.
Check the connection and condition of the turbocharging solenoid valve connector, component code 1475 and
the connector for the injection computer, component code 120.
If the connectors are faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
With the ignition on, check for + 12 V after ignition feed on connection 3MG of the turbocharging solenoid valve,
component code 1475.
Check for + after ignition supply on connection 3FB1 (or 3FB3 for Kangoo II) of the turbocharging control
solenoid valve.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance of the following connection:
–3MG between components1475 and 120.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF301 / SID304_V45_DF301 / SID301_V48_DF301 / SID304_V49_DF301 / SID304_V4D_DF301 / SID301_V4C_DF301