13B-387
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP4
CONTINUED
is the engine running on all cylinders?
Check the operation of the injectors, run test 10 Poor injector operation.
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor, the exhaust gas recirculation valve, and the damper valve (see Interpretation of statuses and
Interpretation of parameters).
Check the consistency of the signal for the air flowmeter, the engine coolant temperature sensor, the fuel
temperature sensor and the engine speed.
Check the connectors, the continuity, and the absence of interference resistance of the air flowmeter (apply DF056
Air flow sensor circuit), the engine coolant temperature sensor (apply DF001 Coolant temperature circuit), the
fuel temperature sensor (apply DF098 Fuel temperature sensor circuit), and the engine speed (apply DF195
Camshaft sensor - engine speed consistency).
Check:
– That the diesel filter is not clogged.
– That there are no leaks on the high and low pressure diesel circuits: run test 3 Low pressure circuit check.
– The connection of the oil vapour rebreathing circuit.
– The rail pressure regulator (MPROP) (jammed - stuck), apply the interpretation of command AC011 Rail
pressure regulator.
Check the engine timing (and the position of the high pressure pump sprocket). See the procedure in the
Workshop Repair Manual if necessary.
Test the high pressure fuel circuit:
Run the scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
If the fault is still present, contact the techline.
A
NO
YES
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-389
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP6 External leaks from the fuel circuit
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT
Please observe the cleanliness guidelines and safety advice.
Procedure for checking for an external leak on the fuel circuit:
Clean away traces of grease with clean thinner and wipe the part or parts concerned with cleaning cloths.
Start the engine and increase the engine temperature until the diesel fuel reaches 40/50°C.
Stop the engine and check for traces of grease on the part or parts concerned.
If this is the case, replace the part or parts concerned.
Bleed the fuel circuit and continue the checks.
Does the priming bulb show traces of grease?
(Visual and tactile inspections)
Check the assembly of the components and the
condition of the seal at the union of the two
components, if the leak is at the seal.
Replace the part or the parts concerned.
Bleed the fuel circuit and continue the checks.
Check the counter pressure valve located on the
fuel return line, after the injectors. Does the diesel filter show traces of grease?
(Visual and tactile inspections)
Do the fuel return pipes show traces of grease?
(Visual and tactile inspections)
YES
NO
YES
NO
YES
A
EDC16C36_V44_ALP06/EDC16C36_V4C_ALP06/EDC16C36_V48_ALP06/EDC16C36_V50_ALP06/EDC16C36_V54_ALP06/
EDC16C36_V58_ALP06EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-393
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP8 Oil leaks from the turbocharger
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
Check the area around the turbocharger
Note:
An oil leak does not correspond always to a fault of the turbocharger, the oil leak can arise from the area around
the turbocharger.
Depending on the vehicle type, the best visual access will be either from above or from below.
1. Do not start the engine.
Check the area around the turbocharger and identify the origin of the leaks.
Clean the oil traces on the turbocharger.
2. start the engine and let it warm up for several minutes.
IMPORTANT
If the air filter was previously removed, refit it before starting the engine (risk of aspirating foreign bodies into the
air inlet circuit).
Accelerate with no load several times, progressively increasing the duration before releasing the accelerator pedal.
Visually inspect the exterior condition of the fuel supply pipes and the turbocharger oil return and the area around it.
Identify the origin of the leaks.
Is an oil leak present at the air compressor inlet or outlet?
YESNO
AB
EDC16C36_V44_ALP08/EDC16C36_V4C_ALP08/EDC16C36_V48_ALP08/EDC16C36_V50_ALP08/EDC16C36_V54_ALP08/
EDC16C36_V58_ALP08EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-406V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST2 Turbocharger air chain
Check for the air filter
Check the replacement interval of the air filter on the maintenance booklet.
Compare the part numbers of the air filter fitted to the vehicle and that of the air filter recommended by the
manufacturer.
Check the air filter direction of fitting.
Is the air filter fitted to the vehicle correct?
Check the condition of the air filter
Visually inspect the condition of the filtering section of the air
filter.
Is either the air filter or its seal damaged?
Is the air filter fouled (does it contain a lot of impurities)?Replace the air filter (see MR 364
(Mégane II) or 370 (Scénic II),
Mechanical, 12A, Fuel mixture, Air
filter, Removal - Refitting).
Low pressure circuit check
Note:
Depending on the vehicle type, the best visual access will be
either from above or from below.
Visually inspect the condition of the following components:
– fresh air inlet scoop on the front panel of the vehicle,
– air inlet pipe to the air filter,
– air pipe of the filter until the compressor inlet,
– mountings of the air flowmeter.
Is one of these components incorrect (disconnected,
cut, bent, pierced or kinked pipes)?Replace the defective parts (see MR
364 (Mégane II) or 370 (Scénic II),
Mechanical systems, 12B,
Turbocharging).
YESNO
YES
NO
YES
NO
A
EDC16C36_V44_TEST2/EDC16C36_V4C_TEST2/EDC16C36_V48_TEST2/EDC16C36_V50_TEST2//EDC16C36_V54_TEST2/
EDC16C36_V58_TEST2
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-408V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3 Low pressure circuit check
HIGH PRESSURE PUMP
Check the fuel filter:
– Conformity of the fuel filter (correct part number and RENAULT filter),
– positioning and clogging condition of the filter cartridge,
– Positioning and condition of the seals.
– if there is metal swarf in the filter:
Replace the fuel filter, bleed the circuit and continue the fault finding procedure.
●Supplying the injection system with fuel from an additional tank.
This operation aims to detect possible faults in the low pressure supply system of a vehicle by replacing it entirely with
an additional tank.
Mode:
– Disconnect the diesel fuel supply pipe at the fuel filter inlet and seal it with a plug.
– Connect a pipe to the fuel filter inlet and insert the other end in a clean container of approximately 5litres.
– Disconnect the diesel return pipe at the diesel temperature sensor (pump return and injector return join), and block
it using a plug.
– Connect a transparent pipe to the union of the diesel temperature sensor, and insert the other end in the container.
– Fill the container with clean diesel fuel.
– Start the engine and let the system drain itself of its air (there must not be any air bubbles in the return pipe).
Is the customer complaint still present?If the low pressure circuit is in order, reconnect
the various pipes of the low pressure circuit and
repeat the fault finding chart fault finding or of
the fault that referred you to this test.
Are the low pressure circuit connections in order
and in good condition?Carry out the necessary repairs.
YES
NO
NO
YES
A
EDC16C36_V44_TEST3/EDC16C36_V4C_TEST3/EDC16C36_V48_TEST3/EDC16C36_V50_TEST3/EDC16C36_V54_TEST3/
EDC16C36_V58_TEST3
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-409V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3
CONTINUED
Check the condition and operation of the priming bulb.
Perform repairs if necessary and continue the test.
Check the condition of all the low pressure diesel pipes from the tank to the injection pump (in particular no pinching
of pipes).
If the fault is still present with a low fuel level, check the consistency of the actual fuel level and that indicated on
the instrument panel.
– The transfer pump is supplied via a Venturi pipe mounted underneath it.
Check that the opening of the venturi (6 to 8 mm in diameter) is not blocked by dirt contained in the fuel tank.
Check the priming of the low pressure diesel circuit.
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check:
– Compare the fuel with some clean diesel in order to detect petrol, solvent, thinners, sulphuric acid (fuel will have
a whitish appearance), water or fuel oil.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Low pressure circuit correct.
A
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-426V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST11 Diesel fuel conformity check
WARNING
During this operation, it is essential to:
– refrain from smoking or bringing incandescent objects close to the work area,
– protect yourself against fuel splashes due to residual pressure in the pipes,
– wear safety goggles with side guards,
– wear leaktight gloves (Nitrile type).
IMPORTANT
– To avoid any corrosion or damage, protect the areas on which fuel is likely to run.
– To prevent impurities from entering the circuit, place protective plugs on all fuel circuit components
exposed to the open air.
Preparations:
Weigh an empty 1300 ml plastic cup (part no. 77 11 171 413) with its cover (part no. 77 11 171 416) using
electronic scales such as those used in body paint workshops (example: PANDA part no. 77 11 224 995). Record
the weight of the empty plastic cup.
This type of plastic cup is used to prepare paint.
Take a 1 l fuel sample from the diesel fuel filter outlet (see MR 364 (Mégane II ph2), Mechanical, 19C, Tank,
Fuel tank: Draining, or MR 370 (Scénic II ph2), Mechanical, 19C, Tank, Draining the fuel tank), using a
pneumatic transfer pump (part no. 634-200) and place it in the 1300 ml plastic cup.
Cover the plastic cup with its cover and let the fuel settle for approximately 2 minutes.
Is the fuel cloudy or does it
separate into two parts?Presence of water in diesel fuel, the fuel is not compliant.
Drain the fuel circuit, including the tank (see MR 364
(Mégane II ph2), Mechanical, 19C, Tank, Fuel tank:
Draining, or MR 370 (Scénic II ph2), Mechanical, 19C,
Tank, Draining the fuel tank).
YES
NO
EDC16C36_V44_TEST11/EDC16C36_V4C_TEST11/EDC16C36_V48_TEST11/EDC16C36_V50_TEST11/EDC16C36_V54_TEST11/
EDC16C36_V58_TEST11EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
13B-431V9 MR-372-J84-13B450$210.mif
DIESEL INJECTION
Fault finding – Glossary13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
(R = Resistance)Air temperature sensorR = 3714 Ω ± 161 at + 10°C/
2448 Ω ± 96 at +20°C/
1671 Ω ± 59 at +30°C
Coolant temperature sensorConnection code3JK: Earth,
Connection code 3C: Signal (ELTH type)
R = 2252 Ω ± 112 at 25°C
811 Ω ± 39 at 50°C
283 Ω ± 8 at 80°C
Diesel fuel temperature sensorConnection code 3FAB: Signal,
Connection code 3LD: Earth (ELTH type)
R = 3820 Ω ± 282 Ω at +10°C/
2050 Ω ± 100 Ω at + 25°C/
810 Ω ± 47 Ω at +50°C
Accelerator pedal sensorR gang 1 = 1700 ± 900Ω
R gang 2 = 2850 ± 2050Ω
Heater plugR = 0.6 Ω at + 20°C / 2 Ω max
Max current drawn:
28 A at 0 s
12 A at 10 s
7 A after 30 s
Turbine upstream temperature
sensorConnection code 3ABT: Earth,
Connection code 3ABS: Signal (NTK type)
Particle filter differential pressure
sensorConnection code 3AAQ: 5 V,
Connection code 3TM: Earth,
Connection code 3TL: Signal
(BOSCH)
Temperature sensor upstream of
the particle filterConnection code 3TD: Signal,
Connection code 3XT: Earth (DENZO)
Temperature sensor downstream
of the particle filterConnection code 3TG: Signal,
Connection code 3XU: Earth (DENZO)
Water in diesel fuel sensorAccording to application (ZERTAN)