13B-160
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
V9 MR-372-J84-13B450$103.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF293
CONTINUED
Make sure that there is no water in the diesel filter.
Bleed the diesel filter and the low and high pressure diesel circuits, if necessary (see MR 364 (Mégane) or 370
(Scénic), Mechanical, 13A, Fuel supply, and 13B, Diesel injection).
If the diesel filter contains a large amount of water, apply the first part of the Test 11: Diesel fuel conformity check
(Is the fuel cloudy or does it separate into 2 parts?)
Start the engine and wait at least 1 minute to confirm the repair.
If the fault was stored but not present, carry out a road test (see Note).
If the fault does not reappear, end of fault finding procedure.
Check the continuity, insulation and the absence of interference resistance of the following connection:
– Connection code 3WT between components 414 and 120.
Check the +12 V after relay feed of the water detection sensor:
– Connection code3FB of component414.
Check the earth of the water detection sensor:
– Connection code NT of component 414.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
– Start the engine and wait at least 1 minute to confirm the repair.
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check.
If none of these checks reveal any faults:
– Replace the water detection sensor,
– clear the fault,
– start the engine and wait at least 1 minute to confirm the repair.
Note:
When the water level in the fuel filter unit is below the sensor's electrodes, some driving conditions (cornering,
gradients) may result in water being detected (in fact, the sensor's off-centre position in the fuel filter unit, combined
with the driving conditions, causes water to be detected).
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-260V9 MR-372-J84-13B450$140.mif
DIESEL INJECTION
Fault finding – Parameter summary table13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Tool parameter Diagnostic tool title
PR076Refrigerant sensor voltage
PR077EGR valve position sensor voltage
PR079Atmospheric pressure sensor voltage
PR080Rail pressure sensor voltage
PR082Fuel temperature sensor voltage
PR083Air temperature sensor voltage
PR084Coolant temperature sensor voltage.
PR086Pedal potentiometer voltage gang 1
PR088Pedal potentiometer gang 2 voltage
PR089Vehicle speed
PR128First EGR valve offset
PR129Last EGR valve offset
PR130Cruise control setpoint
PR131EGR air flow difference
PR132Air flow
PR146Inlet air flow
PR157Fuel flow setpoint
PR171Air flow setpoint for EGR
PR190Engine idle speed setpoint.
PR209Turbocharging pressure loop difference
PR213Rail pressure loop difference
PR224Turbocharging pressure sensor voltage
PR358Sensor reference voltage
PR364Cylinder no. 1 fuel flow correction
PR365Cylinder no. 4 fuel flow correction
PR381Particle filter downstream temperature
PR382Particle filter upstream temperature
PR383Weight of soot in the particle filter
13B-261V9 MR-372-J84-13B450$140.mif
DIESEL INJECTION
Fault finding – Parameter summary table13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
* diff: differential
* temp: temperatureTool parameter Diagnostic tool title
PR385Exhaust pipe flow
PR391Mileage since particle filter replacement
PR405Cylinder no. 2 fuel flow correction
PR406Cylinder no. 3 fuel flow correction
PR412Mileage at last successful regeneration
PR414Particle filter pressure diff.*
PR415Time since last regeneration
PR420Damper valve error counter
PR667Turbine upstream temperature
PR668Turbine upstream temperature sensor voltage
PR672Damper valve position setpoint
PR747Damper valve position
PR777Richness ratio sensor voltage
PR778Richness ratio sensor temp.*
PR779Richness ratio
PR784DF312 recording No. 1
PR785DF312 recording No. 2
PR786DF312 recording No. 3
PR787DF312 recording No. 4
PR788DF312 recording No. 5
PR789DF312 recording No. 6
PR790DF312 recording No. 7
PR791DF312 recording No. 8
PR792DF312 recording No. 9
PR793DF312 recording No. 10
PR794Stored regeneration failure no. 1
PR795Stored regeneration failure no. 2
PR796Stored regeneration failure no. 3
13B-350V9 MR-372-J84-13B450$160.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Tool
commandDiagnostic tool title comments
SC001Write saved data See Interpretation of commands.
SC002Enter injector codes See Interpretation of commands.
SC003Save computer data See Interpretation of commands.
SC017Particle filter regeneration See Interpretation of commands.
SC031Operational fault finding of cylinders See Interpretation of commands.
SC035High pressure fuel circuit fault finding See Interpretation of commands.
SC036Reinitialise programming See Interpretation of commands.
RZ001Fault memory See Interpretation of commands.
RZ005Programming See Interpretation of commands.
RZ034Computer memory See Interpretation of commands.
LC009Air conditioning See configuration and programming.
LC056Heating elements See configuration and programming.
LC065Water in diesel fuel sensor See configuration and programming.
LC120Cruise control See configuration and programming.
LC121Speed limiter See configuration and programming.
AC004Turbocharging solenoid valve See Interpretation of commands.
AC011Rail pressure regulator See Interpretation of commands.
AC012Damper valve See Interpretation of commands.
AC037Preheating relay See Interpretation of commands.
AC038Low speed GMV relay See Interpretation of commands.
AC039High speed GMV relay See Interpretation of commands.
AC103EGR by-pass See Interpretation of commands.
AC231Richness ratio sensor heating See Interpretation of commands.
VP010Write VIN See Interpretation of commands.
VP036Fuel supply inhibited See
Interpretation of commands.
VP037Lift fuel supply inhibition See Interpretation of commands.
DIESEL INJECTION
Fault finding – Command summary table
13B-362
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC035
CONTINUED
Explanation of results interpretation:
Check 1:
– Use scenario SC031: Operational fault finding of cylinders.
–For VDiag 44, run Test 10 Poor injector operation.
–Apply ALP6 Fuel circuit external leaks.
–Run Test 3 Low pressure circuit check.
– Replace the high pressure pump.
Check 2:
– Use scenario SC031: Operational fault finding of cylinders.
–For VDiag 44, run Test 10 Poor injector operation.
–Apply ALP6 Fuel circuit external leaks.
– Run the part of Test 3 Low pressure circuit check which concerns the fuel filter.
– Replace the high pressure pump.
– Check the injector return flow and the injectors, run Test 10 Poor injector operation.
– Check the rail pressure regulator by running command AC011 “Rail pressure regulator”.
Check 3:
– Use scenario SC031: Operational fault finding of cylinders.
–For VDiag 44, run Test 10 Poor injector operation.
–Apply ALP6 Fuel circuit external leaks.
–Run Test 3 Low pressure circuit check.
– Replace the high pressure pump.
Check 4:
Replace the high pressure pump.
Check 5:
– Check the injector return flow and the injectors (run Test 10 Poor injector operation).
– Check the rail pressure regulator by running command AC011 “Rail pressure regulator”.
Consult the repair manual for the various checks (from 1 to 5), see MR 364 (Mégane II ph2), MR 370 (Scénic II
ph2), Mechanical, 13B, Diesel injection, Injector rail, Removal - Refitting.
Repair if necessary.
EDC16 C36
Program No.: 91
Vdiag No.: 4C, 48, 50,
54, 58
13B-370
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC011
CONTINUED
Step 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is operating correctly.
Consult the interpretation of parameter PR038 Rail pressure.
If these checks reveal no irregularities, replace the regulator.
in the event of rail underpressure:
Check that the rail pressure sensor is operating correctly.
Consult the interpretation of parameter PR038 Rail pressure.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors, run Test 10 Poor injector operation.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the pressure regulator by applying (see ALP7 Rough idle).
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the regulator.
– If it does not stall, stabilise the engine speed at 2000 rpm(1 minute) then accelerate at full load until it cuts out.
If the engine stalls, contact the Techline
If the engine does not startor there is no timing:
first, replace the regulator and if the fault is still present, contact the Techline.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-380V9 MR-372-J84-13B450$180.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
NOTESOnly refer to these customer complaints after a complete check with the diagnostic
tool.
No dialogue with engine management computer ALP1
Starting difficult or impossibleALP2
Poor performanceALP4
Irregular engine operationALP5
External leaks from the fuel circuit ALP6
Rough idleALP7
Oil leaks from the turbocharger ALP8
Noises of the turbochargerALP9
Exhaust fumesALP10
Particle filter warning light comes on too often ALP11
DIESEL INJECTION
Fault finding – Customer complaints
13B-386
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP4 Poor performance
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT
In the case of engine overheating to above 118°C, the computer deliberately limits the fuel flow (overheating
warning light lights up from 115°C).
Please observe the cleanliness guidelines and safety advice.
Is the poor performance accompanied by smoke?
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Test the high pressure fuel circuit:
Run the scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
Check that the injectors are correctly fitted (presence and conformity of the sealing washer).
Checking procedure:
– Take a straightedge approximately 40 cm long and place it on the 4 injectors. The straightedge should rest on
the 4 injectors.
– If 1 injector protrudes, remove the injector and check that the washer is correct.
– If one injector does not touch the straightedge (clearance of more than 1 mm), remove the injector and check
that the washer is present.
– Clean the injector wells and the injector, refit the injector with the correct sealing washer.
– The tightness seal and the condition of the inlet circuit: run test 4: Turbocharged air inlet circuit check.
– The condition of the air flowmeter, run test 5 Air flowmeter.
– The turbocharger, run the following tests:
– test 2: Air path at the turbocharger,
– test 6: Turbocharger control solenoid valve check,
– test 7: Turbocharger.
NOA
YES
EDC16C36_V44_ALP04/EDC16C36_V4C_ALP04/EDC16C36_V48_ALP04/EDC16C36_V50_ALP04/EDC16C36_V54_ALP04/
EDC16C36_V58_ALP04EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58