13B-370
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC011
CONTINUED
Step 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is operating correctly.
Consult the interpretation of parameter PR038 Rail pressure.
If these checks reveal no irregularities, replace the regulator.
in the event of rail underpressure:
Check that the rail pressure sensor is operating correctly.
Consult the interpretation of parameter PR038 Rail pressure.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors, run Test 10 Poor injector operation.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the pressure regulator by applying (see ALP7 Rough idle).
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the regulator.
– If it does not stall, stabilise the engine speed at 2000 rpm(1 minute) then accelerate at full load until it cuts out.
If the engine stalls, contact the Techline
If the engine does not startor there is no timing:
first, replace the regulator and if the fault is still present, contact the Techline.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-387
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP4
CONTINUED
is the engine running on all cylinders?
Check the operation of the injectors, run test 10 Poor injector operation.
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor, the exhaust gas recirculation valve, and the damper valve (see Interpretation of statuses and
Interpretation of parameters).
Check the consistency of the signal for the air flowmeter, the engine coolant temperature sensor, the fuel
temperature sensor and the engine speed.
Check the connectors, the continuity, and the absence of interference resistance of the air flowmeter (apply DF056
Air flow sensor circuit), the engine coolant temperature sensor (apply DF001 Coolant temperature circuit), the
fuel temperature sensor (apply DF098 Fuel temperature sensor circuit), and the engine speed (apply DF195
Camshaft sensor - engine speed consistency).
Check:
– That the diesel filter is not clogged.
– That there are no leaks on the high and low pressure diesel circuits: run test 3 Low pressure circuit check.
– The connection of the oil vapour rebreathing circuit.
– The rail pressure regulator (MPROP) (jammed - stuck), apply the interpretation of command AC011 Rail
pressure regulator.
Check the engine timing (and the position of the high pressure pump sprocket). See the procedure in the
Workshop Repair Manual if necessary.
Test the high pressure fuel circuit:
Run the scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
If the fault is still present, contact the techline.
A
NO
YES
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-390
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP6
CONTINUED
Does the high pressure pump show traces of
grease? (Visual and tactile inspections)Location of the leak: Where does the leak
appear?
On the component
Do the high pressure pipes and the injector rail
show traces of grease? (Visual and tactile
inspections)If the leak is on the component, replace this
and the high pressure pipe(s) at the same
time as the component.
on theunion/join
Do the injectors show traces of grease? (Visual
and tactile inspections)– If the leak is on the join of a high pressure pipe
and the component, remove the high pressure
pipe and perform a visual inspection of the
unions: if you find damaged unions, change
the faulty component and the high pressure
pipe(s) removed at the same time as the
component.
– For safety reasons, high pressure pipes must
not be refitted. End of fault finding procedure
Reminder:
Do not replace the rail, pump or injector unless the union is found to be damaged during the visual inspections.
Bleed the fuel circuit and continue the checks.
A
YES
NO
YES
YES
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-392
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP7
CONTINUED
Check the high pressure circuit (external leaks) (see the end of ALP6 Fuel circuit external leaks)
Check the timing setting (and the position of the high pressure pump pinion)
Check the lower engine:
– Check the compressions using the CLIP diagnostic tool, use command VP036 Fuel supply inhibition.
– Only check the engine stand if there is noise or excessive vibration when idling.
If the checks are correct, contact the Techline.
A
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-408V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3 Low pressure circuit check
HIGH PRESSURE PUMP
Check the fuel filter:
– Conformity of the fuel filter (correct part number and RENAULT filter),
– positioning and clogging condition of the filter cartridge,
– Positioning and condition of the seals.
– if there is metal swarf in the filter:
Replace the fuel filter, bleed the circuit and continue the fault finding procedure.
●Supplying the injection system with fuel from an additional tank.
This operation aims to detect possible faults in the low pressure supply system of a vehicle by replacing it entirely with
an additional tank.
Mode:
– Disconnect the diesel fuel supply pipe at the fuel filter inlet and seal it with a plug.
– Connect a pipe to the fuel filter inlet and insert the other end in a clean container of approximately 5litres.
– Disconnect the diesel return pipe at the diesel temperature sensor (pump return and injector return join), and block
it using a plug.
– Connect a transparent pipe to the union of the diesel temperature sensor, and insert the other end in the container.
– Fill the container with clean diesel fuel.
– Start the engine and let the system drain itself of its air (there must not be any air bubbles in the return pipe).
Is the customer complaint still present?If the low pressure circuit is in order, reconnect
the various pipes of the low pressure circuit and
repeat the fault finding chart fault finding or of
the fault that referred you to this test.
Are the low pressure circuit connections in order
and in good condition?Carry out the necessary repairs.
YES
NO
NO
YES
A
EDC16C36_V44_TEST3/EDC16C36_V4C_TEST3/EDC16C36_V48_TEST3/EDC16C36_V50_TEST3/EDC16C36_V54_TEST3/
EDC16C36_V58_TEST3
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-409V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3
CONTINUED
Check the condition and operation of the priming bulb.
Perform repairs if necessary and continue the test.
Check the condition of all the low pressure diesel pipes from the tank to the injection pump (in particular no pinching
of pipes).
If the fault is still present with a low fuel level, check the consistency of the actual fuel level and that indicated on
the instrument panel.
– The transfer pump is supplied via a Venturi pipe mounted underneath it.
Check that the opening of the venturi (6 to 8 mm in diameter) is not blocked by dirt contained in the fuel tank.
Check the priming of the low pressure diesel circuit.
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check:
– Compare the fuel with some clean diesel in order to detect petrol, solvent, thinners, sulphuric acid (fuel will have
a whitish appearance), water or fuel oil.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Low pressure circuit correct.
A
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-415V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST9 High pressure fuel circuit test
Run SC035 High pressure fuel circuit fault finding.
Is the SC035 High pressure fuel circuit fault finding correct?
The high pressure pump and all the low and high
pressure pipes and the injector rail are correct.Apply ALP6 Fuel circuit external leaks.
YESNO
EDC16C36_V44_TEST9/EDC16C36_V4C_TEST9/EDC16C36_V48_TEST9/EDC16C36_V50_TEST9/EDC16C36_V54_TEST9/
EDC16C36_V58_TEST9
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-426V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST11 Diesel fuel conformity check
WARNING
During this operation, it is essential to:
– refrain from smoking or bringing incandescent objects close to the work area,
– protect yourself against fuel splashes due to residual pressure in the pipes,
– wear safety goggles with side guards,
– wear leaktight gloves (Nitrile type).
IMPORTANT
– To avoid any corrosion or damage, protect the areas on which fuel is likely to run.
– To prevent impurities from entering the circuit, place protective plugs on all fuel circuit components
exposed to the open air.
Preparations:
Weigh an empty 1300 ml plastic cup (part no. 77 11 171 413) with its cover (part no. 77 11 171 416) using
electronic scales such as those used in body paint workshops (example: PANDA part no. 77 11 224 995). Record
the weight of the empty plastic cup.
This type of plastic cup is used to prepare paint.
Take a 1 l fuel sample from the diesel fuel filter outlet (see MR 364 (Mégane II ph2), Mechanical, 19C, Tank,
Fuel tank: Draining, or MR 370 (Scénic II ph2), Mechanical, 19C, Tank, Draining the fuel tank), using a
pneumatic transfer pump (part no. 634-200) and place it in the 1300 ml plastic cup.
Cover the plastic cup with its cover and let the fuel settle for approximately 2 minutes.
Is the fuel cloudy or does it
separate into two parts?Presence of water in diesel fuel, the fuel is not compliant.
Drain the fuel circuit, including the tank (see MR 364
(Mégane II ph2), Mechanical, 19C, Tank, Fuel tank:
Draining, or MR 370 (Scénic II ph2), Mechanical, 19C,
Tank, Draining the fuel tank).
YES
NO
EDC16C36_V44_TEST11/EDC16C36_V4C_TEST11/EDC16C36_V48_TEST11/EDC16C36_V50_TEST11/EDC16C36_V54_TEST11/
EDC16C36_V58_TEST11EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.