13B-23V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Orange pre-postheating warning light
This warning light is used as an in-operation indicator lamp:
– Continuously lit under + after ignition feed: indicates preheating of the heater plugs.
It goes out when preheating is complete and the engine is able to start.
Orange "SERVICE" non-critical fault warning light (level 1)
This warning light is used to indicate a fault in the system:
– Continuously lit with the CHECK INJECTION message:
Indicates a level 1 fault (involving operation of the injection system in defect mode).
The driver should have the repairs carried out as soon as possible.
Temperature/red emergency STOP (level 2) warning light
This indicator light is used both as an in-operation indicator light and as a system fault warning light.
– Intermittently lit with the ENGINE OVERHEATING message:
Indicates that the coolant temperature is too high (the driver is free to stop the vehicle or not).
– Continuously lit with the INJECTION FAULT: STOP THE ENGINE message and an audible beep indicates a level
2 fault.
In that case, the vehicle must be stopped immediately (when traffic conditions allow).
The driver should carry out repairs as soon as possible.
European On Board Diagnostic excess pollution ORANGE warning light
Engine symbol with the CHECK EMISSION CONTROL message.
This warning light comes on if the system has one or more OBD faults.
This warning light is used to alert the driver to injection faults that could lead to excessive pollution, or if the EOBD
system (European On Board Diagnostic) has been deactivated.
The injection computer requests illumination of the OBD warning light for a present fault only after three successive
driving cycles.
The driver should have the repairs carried out as soon as possible.
13B-25V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
– DF056 Air flowmeter circuit.
– DF107 Computer memory.
– DF200 Atmospheric pressure sensor.
– DF209 EGR valve position sensor circuit.
– DF272 EGR valve control circuit.
– DF310 Particle filter upstream temp.* sensor
– DF315 Particle filter diff.* pressure sensor
– DF316 Particle filter diff* pressure
– DF647 EGR valve position regulation.
Some repair operations require programming to ensure that certain engine components function correctly.
Follow the programming procedures (see Replacement of components), if replacing the exhaust gas
recirculation valve or an injector.
*temp: temperature
* diff: differential
3. Conditions for deleting an OBD fault
An OBD fault is deleted in several phases.
The fault present on the diagnostic tool will only become stored (after a repair operation) after the vehicle has
been driven 3 times.
The OBD warning light will only go out after these 3 trips.
The instrument panel warning light coming on does not automatically mean that the system has a fault.
In order for the OBD fault and display parameters to be cleared from the computer, the system requires
40 engine heating cycles.
An engine heating cycle is a driving cycle during which:
– the engine coolant temperature reaches at least 71.1°C,
– the engine coolant temperature varies by 22.2°C in relation to the engine starting temperature.
If one of these conditions is not fulfilled, the OBD fault will still be present or stored on the injection
computer.
13B-29V9 MR-372-J84-13B450$080.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
COMPUTER REPLACEMENT OR REPROGRAMMING
Two operations must be performed when replacing or reprogramming the computer:
SC003 Save computer data and SC001 Enter saved data.
–Run SC003 Save computer data before replacing or reprogramming the computer. This enables certain data
to be saved in the diagnostic tool so that the new computer* can be reconfigured like the old one. The saved data
are: injector codes, EGR programming, vehicle options.
–Run SC001 Enter saved data after replacing or reprogramming the computer. This enables the data (saved by
the command SC003 Save computer data) to be rewritten in the new computer*.
If you cannot establish dialogue with the computer being replaced: you will not be able to save anything.
After replacing the computer, write the IMA codes of each injector manually using command SC002 Enter injector
codes by reading the code on each injector (see Replacing the injectors).
Only on F9Q816 engines:
– Enter the data specific to particle filter operation by running SC036 Reinitialise programming and selecting after
replacing injection computer with no save option.
Exhaust gas recirculation valve data is programmed automatically the 1st time the new computer is turned on*.
* New computer or reprogrammed computer.
Specific to the cruise control/speed limiter operation to be carried out before reprogramming of the computer:
Before reprogramming the injection computer, move the main Cruise control/Speed limiter switch to the rest
position. The information about the cruise control or the speed limiter displayed on the instrument panel
disappears.
Otherwise, if the main switch remains in the cruise control or speed limiter position during and after reprogramming,
the Cruise control/Speed limiter function will not be operational.
The procedure for resetting the function is as follows:
– Vehicle ignition on.
– Position the main switch in rest position (the computer then detects the rest position).
– Position the switch in Cruise control position to activate the Cruise control function.
– Position the switch in Speed limiter position to activate the Speed limiter function. IMPORTANT
– Switch on the diagnostic tool (mains or cigarette lighter supply).
– Connect a battery charger.
– Cut off all the electrical consumers (lights, interior lighting, air conditioning, radio CD, etc.).
– Wait for the engine to cool (engine coolant temperature < 60° and air temperature < 50°).
– During (re)programming, the instrument panel screen displays "Oil pressure fault".
Ignore this message and do not take any action in connection with it.
DIESEL INJECTION
Fault finding – Replacement of components
13B-36V9 MR-372-J84-13B450$090.mif
DIESEL INJECTION
Fault finding – Fault summary table13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
FaultDTC code in
hexadecimalLevel 1 fault
warning light
(orange
SERVICE
warning light)Level 2 fault
warning light
(red STOP
warning light)No fault
warning
light litOBD
warning
light lit
DF060 Misfiring on cylinder 2 302 - - 1.DEF -
DF061 Misfiring on cylinder 3 303 - - 1.DEF -
DF062 Misfiring on cylinder 4 304 - - 1.DEF -
DF065 Combustion misfire 300 - - 1.DEF -
DF069 Impact detected signal 1620 - 1.DEF - -
DF086 Coolant pump relay
control circuit2600CC.1/CC.0/
CO/ 1.DEF---
DF091 Vehicle speed signal 500 - - 1.DEF -
DF098 Fuel temperature
sensor circuit180 - - CC.0/CO.1 -
DF107 Computer memory 62F 1.DEF - - 1.DEF
DF119 Camshaft sensor
signal340 1.DEF/2.DEF - - -
DF120 Engine speed sensor
signal335 - 1.DEF/2.DEF - -
DF151 Main relay circuit 685 1.DEF/2.DEF - - -
DF165 Accelerator pedal
position sensor circuit2299 - 1.DEF/2.DEF 3.DEF -
DF195 Camshaft/engine
speed sensor consistency16 - - 1.DEF -
DF196 Pedal sensor circuit
gang 1225CO.0/CC.1/
1.DEF---
DF198 Pedal sensor circuit
gang 22120CO.0/CC.1/
1.DEF---
13B-40V9 MR-372-J84-13B450$101.mif
13B
DF001
PRESENT
OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to +12 V
NOTESPriorities when dealing with a number of faults:
Deal with fault DF046 Battery voltage first, if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– the ignition is switched on,
– starting the engine,
– a road test.
Special notes:
If the fault is present:
– the engine management overrides the EGR function,
– the coolant temperature: PR064 Coolant temperature is fixed at 118°C, with the
engine running,
– the coolant temperature: PR064 Coolant temperature is fixed at 0°C, with the
engine stopped,
– the preheating phase is greater than 10 seconds,
– the low-speed fan assembly (GMV1) is engaged,
– thermoplunger cut-off in defect mode,
– EGR valve cut-off,
– engine torque limited,
– turbocharger cooling pump actuated,
–ET587 Recycled exhaust gas cooling is ACTIVE.
The level 1 warning light is illuminated.
Use bornier Elé.1681 for any operations on the computer connectors.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
EDC16C36_V44_DF001/EDC16C36_V4C_DF001/EDC16C36_V48_DF001/EDC16C36_V50_DF001/EDC16C36_V54_DF001/
EDC16C36_V58_DF001
DIESEL INJECTION
Fault finding – Interpretation of faults
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-41V9 MR-372-J84-13B450$101.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF001
CONTINUED 1
CC.0NOTESNone.
Check the condition of the coolant temperature sensor connector (see Wiring Diagram Technical Note, Mégane
II ph2, Scénic II ph2, component code 244).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector(s) is/are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the coolant temperature sensor.
Replace the sensor if the resistance is less than 87Ω.
Check the insulation from earth of the following connection:
– Connection code 3C between components 120 and 244.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-42V9 MR-372-J84-13B450$101.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF001
CONTINUED 2
CO.1NOTESNone.
Check the condition of the coolant temperature sensor connector (see Wiring Diagram Technical Note, Megane
II ph2, Scenic II ph2, component code 244).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector(s) is/are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the coolant temperature sensor.
Replace the sensor if the resistance is greater than 83 kΩ.
Check the insulation against the + 12 V feed of the following connection:
– Connection code 3JK between components 120 and 244.
Check the continuity of the following connections:
– Connection code 3C between components 120 and 244.
– Connection code 3JK between components 120 and 244.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-51V9 MR-372-J84-13B450$101.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF007
CONTINUED 3
1.DEF
2.DEFNOTESThe fault is declared present or stored after an attempt to
start or after starting, with the engine cold, several hours
after the last trip (the difference in the coolant temperature
from the last engine stop and the present attempt to start
must be at least 60°C).
The level 1 warning light is on.
Check the condition of the rail pressure sensor connector (see Wiring Diagram Technical Note, Mégane II ph2,
Scénic II ph2, component code 1032).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check that there are no external diesel leaks from the high pressure fuel circuit.
Check the continuity and for the absence of interference resistance on the following connections:
– connection code 3LZ between components 120 and 1032,
– connection code 3LX between components 120 and 1032,
– connection code 3LY between components 120 and 1032.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
With the ignition on and the engine stopped for over 1 minute:
View parameter PR038 Rail pressure.
– If the pressure is below 90 bar, the sensor is in order.
– If the pressure is above 90 bar, contact the Techline.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58