13B-263
MR-372-J84-13B200$648.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of parameters
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
PR209
TURBOCHARGING PRESSURE LOOP DIFFERENCE
PARAMETER
DEFINITIONThis parameter indicates the turbocharging pressure loop difference in bar.
NOTESSpecial notes:
Only perform these tests if the parameters do not correspond with the system
operation programming.
Conformity check with engine running, engine coolant temperature > 80°C.
PR209 = PR009 Turbocharging pressure setpoint – PR041 Turbocharging pressure = ~ 0 bar
If PR209 is significant, apply the interpretation of command AC004 Turbocharging solenoid valve.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
EDC16_V50_PR209/EDC16_V58_PR209/EDC16_V5C_PR209/EDC16_V18_PR209/EDC16_V1C_PR209/EDC16_V20_PR209
13B-291
MR-372-J84-13B200$720.mif
V13
13B
DIESEL INJECTION
Fault finding – Command summary table
Tool command Diagnostic tool title
SC001Write saved data
SC002Enter injector codes
SC003Save computer data
SC017Particle filter regeneration
SC036Reinitialise programming
CF030Thermoplungers
RZ005Programming
RZ007Fault memory
RZ034Computer memory
LC009Air conditioning
LC056Thermoplungers
LC065Water in diesel fuel sensor
LC120Cruise control
LC121Speed limiter
VP010Enter VIN
AC001Preheating unit
AC004Turbocharging solenoid valve
AC011Rail pressure regulator
AC012Damper valve
AC031Thermoplunger no. 3 relay (Vdiag 58 only)
AC038Low-speed fan assembly relay (Vdiag 18, 1C, 20 only)
AC039High-speed fan assembly relay (Vdiag 18, 1C, 20 only)
AC063Thermoplunger no. 1 relay (Vdiag 58 only)
AC064Thermoplunger no. 2 relay (Vdiag 58 only)
AC195Electric coolant pump
MR-372-J84-13B200$720.mif
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B-303
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
AC004
TURBOCHARGING SOLENOID VALVE
NOTESthis command is used to check the turbocharging circuit.
This command checks that the turbocharger and the control circuit are working properly.
Introduction
1- check the sealing of the high-pressure air circuit:
Pipes not joined or pierced, pressure sensor disconnected or poorly fitted (seal present), intercooler pierced. To
check the intercooler: with the vehicle stopped, stabilise the engine speed between 3500 rpm < X < 4000 rpm
and check that there are no leaks.
Check the resistance of the turbocharging pressure relief solenoid valve between connections 3FB and 3MG.
Replace the solenoid valve if its resistance is not: 14.7 Ω < X < 16.1 Ω at 20°C.
Check the injection computer connections.
Check the continuity and absence of interference resistance of connection 3MG between components 120
and 1475.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check for + 12 V after relay on connection 3FB of component 1475.
2- turbocharger control circuit check
– with the engine stopped, check that the control rod is (in the rest position the control rod is retracted),
– start the engine and check that the control rod disengages and pulls on the turbocharger geometry (when the
engine is stopped, the control rod should return to the rest position).
– if the control rod does not move correctly, carry out the following checks:
1) Vacuum pressure command check:
– Disconnect the solenoid valve inlet hose and connect it to a pressure gauge.
– Start the engine and run it at a stable idle speed.
– if the vacuum is not between 700 mbar < X < 900 mbar, check the vacuum circuit from the vacuum pump.
– Stop the engine, reconnect the inlet hose and go to step no. 2.
2) Solenoid valve control check:
– Disconnect the solenoid valve outlet hose.
– Start the engine and run it at a stable idle speed.
– Place your hand on the solenoid valve and block the outlet union with your thumb.
– If there is no perceptible vibration of the solenoid valve, check that the computer output is working correctly
(step 5) and check solenoid valve operation:
– Connect the pressure gauge to the solenoid valve outlet union.
– Start the engine and run it at a stable idle speed.
if the vacuum is not between 700 mbar < X < 900 mbar, replace the solenoid valve.
EDC16_V50_AC004/EDC16_V58_AC004/EDC16_V5C_AC004/EDC16_V18_AC004/EDC16_V1C_AC004/EDC16_V20_AC004
13B-304
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
*ocr = opening cyclic ratioAC004
CONTINUED
Turbocharger control circuit check (continued)
4) Check the operation of the turbocharger:
a) Attach a vacuum pump to the hose connected to the turbocharger control diaphragm,
Apply a vacuum of 700 mbar < X < 900 mbar:
If there is a leak, replace the turbocharger (diaphragm included).
b) Check the movement and adjustment of the control rod (see MR 364 (Mégane II), 370 (Scénic II) or 395
(Laguna II), Mechanical, 12B, Turbocharging).
If the control rod is sticking, replace the turbocharger.
c) Engine cold and stopped:
Remove the turbocharger inlet duct and check that the compressor turns freely on the axis.
d) If the fault persists:
Check that the exhaust manifold is not leaking.
Check that the exhaust is not blocked.
Carry out the necessary repairs.
5) Check the computer output stage with the solenoid valve connected:
This operation can only be carried out if the checks indicated in step no. 2 are not conclusive.
→Or using a voltmeter:
Connect the voltmeter earth lead to connection 3FB (Laguna II and Mégane II) or 3FB1 (Scénic II) of
component 1475 and the positive lead to connection 3MG.
Clear any solenoid valve fault then run command AC004:
The voltmeter should display ten cycles of two successive voltages ~ = battery voltage X current OCR*.
Either: ~ 2.5 V (OCR* of 20%) then ~ 8.7 V (OCR* of 70%).
→Or using an oscilloscope (range 5 V/division and time base 1 ms/division):
Connect the oscilloscope earth lead to the battery earth and the positive test pin to connection 3FB (Laguna II
and Mégane II) or 3FB1 (Scénic II) of component 1475.
Clear any solenoid valve faults, then run command AC004:
the oscilloscope should display a square wave signal of 12.5 V in amplitude at a frequency of 140 Hz
(with an OCR* passing from ~ 20 to ~ 70%).
if the measurement is correct, replace the solenoid valve.
if the measurement does not show any control or continuous voltage, contact the techline.
13B-319
MR-372-J84-13B200$828.mif
V13
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 2 Starting difficult (or impossible)
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Is it difficult or impossible to start the engine?
PART A:
Check the engine earths.
Ensure that the engine speed reaches 250 rpm with the starter motor, as displayed on the parameter screen (PR055
Engine speed).
If the engine speed is less than 250 rpm, refer to Technical Note 6014A, Checking the charging circuit.
If the engine speed shown on CLIP is zero and the engine is running, check the resistance of the engine speed
sensor between connections 3BG and 3BL of component 149:
Replace the sensor if its resistance is not 510 Ω < X < 850 Ω at 20°C
Check the continuity of the following connections:
– connection codes 3BG and 3BL between components 120 and 149.
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting, the gap (if necessary refer to the information in the workshop repair manual for the vehicle) and
the condition of the sensor (overheating).
Replace if necessary.
Check the synchronisation of the camshaft sensors and the engine speed sensors with the display of ET238
Synchronisation.
If synchronisation is not active, refer to the checks described in DF195 Camshaft/engine speed consistency.
check the fuel circuit sealing.
If the fault is still present, see DF053 Rail pressure regulation function 2.DEF, step 4.
Check that the heater plugs are actuated using the AC001 Preheating unit command.
Check the sealing and condition of the inlet circuit: run Test 4 Turbocharged air inlet circuit check and follow the
associated fault finding procedure.
Check that there are no foreign bodies on the flowmeter grille: run Test 5 Air flowmeter and follow the associated
fault finding procedure.
Check the position of the exhaust gas recirculation valve.
Check that the exhaust is not blocked: run Test 1 Exhaust pipe check and follow the associated fault finding
procedure.
Check the consistency of the signal from the engine coolant temperature sensor.
Check the operation of the pressure regulator (see AC011 Rail pressure regulator).
Check the operation of the injectors (excessive return leak, clogging, seizing): run Test 9 Poor injector operation.
Check the engine timing (and the position of the high pressure pump sprocket).
Check the balance of the compressions, according to the power consumption during the starting phase
(Compression test menu on the CLIP Technic tool or using a compression gauge)
after the operation, clear the faults caused by disconnecting the regulator and the heater plugs.
End of part AImpossible
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP2/EDC16_V58_ALP2/EDC16_V5C_ALP2/EDC16_V18_ALP2/EDC16_V1C_ALP2/EDC16_V20_ALP2
13B-320
MR-372-J84-13B200$828.mif
V13
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 2
CONTINUED 1
Is there diesel in the tank?
YES NO
Does the starter motor work properly?
(Check that the engine speed reaches >~250rpm with the
starter motor in operation, PR055 Engine speed).
YES NO
Using the diagnostic tool, check the conformity of
the immobiliser: ET003 Immobiliser must be
INACTIVE.
ET003 not correct
or immobiliser
warning light
permanently
illuminatedET003 correct
(immobiliser
code warning
light off)
Consult the fault finding procedure
for the immobiliser.Continue the fault finding procedure with Part A of
this fault finding chart.
Fill the tank with diesel fuel.
Bleed the low and high pressure diesel
circuit.
Run fault finding on the starter (see Technical Note
6014A, Checking the charging circuit).
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
13B-322
MR-372-J84-13B200$828.mif
V13
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 4 Poor performance
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT
In the event of the engine overheating above 119°C, the computer deliberately limits the fuel flow (warning light is
illuminated when temperature exceeds 115 ° C).
Please observe the cleanliness guidelines and safety advice.
is the engine running on all
cylinders?
NO
Check:
– Check the conformity of the fuel used by running Test 11 Diesel fuel conformity check.
If the diesel fuel is not correct:Replace the diesel fuel.
Change the diesel filter.
Bleed the low and high pressure diesel circuit.
– The conformity of the assembly of the injectors (presence and conformity of the sealing washer).
Checking procedure:
– Take a straightedge approximately 40 cm long and place it on the 4 injectors. The straightedge should rest on
the 4 injectors.
– If 1 injector protrudes, remove the injector and check that the washer is correct.
– If one injector does not touch the straightedge (clearance of more than 1 mm), remove the injector and check
for the presence of the washer.
– Clean the injector well and the injector, refit the injector with its correct sealing washer.
– The sealing and condition of the inlet circuit, run Test 4 Turbocharged air inlet circuit check.
– The condition of the air flowmeter, run Test 5 Air flowmeter.
Check the turbocharger:
–Run Test 2 Air line at the turbocharger.
–Run Test 6 Turbocharger control solenoid valve check.
–Run Test 7 Turbocharger.
check that the turbocharging pressure follows the increase in engine speed and that the loop difference with the
turbocharging pressure is low.
Otherwise, replace the turbocharger.
YES
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP4/EDC16_V58_ALP4/EDC16_V5C_ALP4/EDC16_V18_ALP4/EDC16_V1C_ALP4/EDC16_V20_ALP4
13B-327
MR-372-J84-13B200$828.mif
V13
DIESEL INJECTION
Fault finding – Fault Finding Chart
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
ALP 7 Rough idle
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Check the sealing and condition of the inlet circuit by running Test 4 Turbocharged air inlet circuit check
Check the low pressure circuit
check the engine parameters:
– Check the update of the engine management computer calibration (last calibration).
– Check the conformity of the IMA codes (using the Identification screen on the Clip diagnostic tool).
– Check the charging circuit (see Technical Note 6014A Checking the charging circuit)
– To ensure the conformity of the engine speed signal, check:
* the wiring,
* the position of the flywheel and the condition of the flywheel teeth.
* the position and tightness of the engine speed sensor.
– Check the fuel flow correction from station to station, run Test 9 Poor injector operation.
Check the connections and wiring of the injectors.
Check the connections and wiring of the engine management computer to the injectors.
Repair if necessary.
Check the high pressure circuit (external leaks) (see the end of ALP6 Fuel circuit external leaks)
Check the timing setting (and the position of the high pressure pump pinion)
Check the lower engine:
– Check the compressions using the CLIP Technic diagnostic tool, Compression test or the special tool.
– Only check the engine stand if there is noise or excessive vibration when idling.
If the checks are correct, contact the Techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP7/EDC16_V58_ALP7/EDC16_V5C_ALP7/EDC16_V18_ALP7/EDC16_V1C_ALP7/EDC16_V20_ALP7