Page 344 of 365
13B-344
MR-372-J84-13B200$900.mif
V13
DIESEL INJECTION
Fault finding – Tests
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
TEST 3
CONTINUED
Check the condition of the priming bulb, and that it is working properly.
Perform repairs if necessary and continue the test.
If the fault is still present with a low fuel level, check the consistency of the actual fuel level and that indicated on
the instrument panel.
– The transfer pump is supplied via a venturi valve located beneath it.
Check that the opening of the venturi (6 to 8 mm in diameter) is not blocked by dirt contained in the fuel tank.
Check the priming of the low pressure diesel circuit.
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Low pressure circuit correct.
END OF TEST3.
Page 345 of 365

13B-345
MR-372-J84-13B200$900.mif
V13
DIESEL INJECTION
Fault finding – Tests
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
TEST 4 Checking the turbocharged air inlet circuit
Engine stopped:
Check the sealing of the low and high pressure air circuits (air leak or intake) both upstream and downstream of
the turbocharger.
Check the parts that are abnormally greasy of the circuit and reveal a lack of tightness.
Check:
– the condition and fitting of the ducts (foreign, clogged, not joined, kinked, broken, pierced, cut bodies, tightness
of the mounting bolts, etc.).
– the presence, condition and fitting of the seals.
– the present and tightening of the clamps.
– The fitting of the turbocharging pressure sensor.
Carry out the necessary repairs.
Checking the air filter.
Check:
– That the air filter unit inlet and outlet are not blocked.
– the condition and the assembly of the air filter unit (disconnected, broken, pierced …).
– The cleanliness, conformity and the absence of deformation of the filter element.
– The air flowmeter: run Test 5 Air flowmeter.
Carry out the necessary repairs.
If the engine is equipped accordingly, check:
– that the damper valve is open (AC012 Damper valve, step B).
– the condition of the damper valve:
– the tightening of the mounting bolts,
– cracks in the damper valve.
Carry out the necessary repairs.
Replace the valve if necessary.
Check that there is no leak at the exhaust manifold, in particular at the exhaust manifold/turbocharger connection.
Check the exhaust, run Test 1 Exhaust system check.
Carry out the necessary repairs.
Check the condition of the intercooler:
– clogging,
– leaks (vehicle stationary, stabilise the engine speed between 3500 rpm and 4000 rpm and check that there are
no leaks).
Replace the intercooler if necessary.
End of test.
EDC16_V50_TEST4/EDC16_V58_TEST4/EDC16_V5C_TEST4/EDC16_V18_TEST4/EDC16_V1C_TEST4/EDC16_V20_TEST4
Page 350 of 365

13B-350
MR-372-J84-13B200$936.mif
V13
DIESEL INJECTION
Fault finding – Tests
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
TEST 9 Incorrect injector operation
Section A: Fuel regulation balance check for each injector (individual correction):
– In the CLIP diagnostic tool, choose the Fuel circuit subfunction.
– With the engine idling and the fuel temperature > 50°C, display the flow correction values for each injector
(individual correction), i.e.:
– PR364 Cylinder no. 1 fuel flow correction.
– PR405 Cylinder no. 2 fuel flow correction.
– PR406 Cylinder no. 3 fuel flow correction.
– PR365 Cylinder no. 4 fuel flow correction.
The flow correction range per injector is between - 5 mg/stroke and + 5 mg/stroke without reaching these
values.
– If this has not already been carried out, check the injector connections and wiring.
– Check the connections and wiring of the engine management computer to the injectors.
– Repair if necessary.
– Check the IMA injector codes, comparing the IMA codes on the injectors (the IMA codes must be read from left
to right) and the IMA codes read in the CLIP diagnostic tool.
– If the IMA codes are correct, continue the fault finding procedure,
– If not, modify the incorrect IMA codes using command SC002 Enter injector codes (see Interpretation of
commands).
To confirm the repair, consult part B of test 9.
CASE No. 1: If at least one of these values is equal to or greater than + 5 mg/st
– Check the valve clearance.
– Check the condition of the engine and the compressions (using the Clip diagnostic tool or a compression
gauge).
– If the compression test reveals a cylinder fault, carry out the necessary repairs.
– If the compression is correct, check that the injector is fitted correctly (see MR 364 (Mégane II), 370 (Scénic II)
or 395 (Laguna II), Mechanical, 13B, Diesel injection, Diesel injector: Removal - Refitting)
In particular, check that each injector has one compression washer.
Check the fuel regulation again for each injector (individual correction).
– If not, replace the injector and check for the sealing washer. Modify the IMA code using command SC002 Enter
injector codes (see Interpretation of commands).
–Apply Part B of this test to confirm the fault finding.
EDC16_V50_TEST9/EDC16_V58_TEST9/EDC16_V5C_TEST9/EDC16_V18_TEST9/EDC16_V1C_TEST9/EDC16_V20_TEST9