13B-302
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
AC001
PRE-POSTHEATING UNIT
NOTESThis command is only run if fault DF025 Preheating unit diagnostic line or DF017
Preheating unit control circuit is present or stored and if no other faults are present.
Refer to the Wiring Diagrams Technical Note for the vehicle to locate the fuses and
relays concerned.
Switch on the ignition and connect the diagnostic tool.
with the pre-postheating unit connected:
– connect the negative terminal of the voltmeter to connection 3FF of component 257,
– connect the positive terminal of the voltmeter to the + 12 V battery,
– run command AC001.
If the voltmeter does not indicate the battery voltage while the command is running (ten 1-second ON/OFF
cycles):
1- Check the condition of the preheating unit supply fuse F01 (70A).
Replace it if necessary.
2- Check the continuity and the absence of interference resistance of the following connections:
– connection code 3FF,
– connection code 3FY.
Between components 120 and 257.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Repair if necessary.
3- Check the connections on the preheating unit, heater plugs and injection computer.
Repair if necessary.
4- Measure the resistance of the heater plugs. If this resistance is greater than 2 Ω, replace the faulty plug(s).
5- Check the continuity and the absence of interference resistance between the following connections:
– connection code 37AB,
– connection code 37Z,
– connection code 37AC,
– connection code 37AA.
Between components 257, 680, 681, 682 and 683.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
6- Check for + 12 V on connectionBP35 of component257.
if the fault is still present, replace the preheating unit
EDC16_V50_AC001/EDC16_V58_AC001/EDC16_V5C_AC001/EDC16_V18_AC001/EDC16_V1C_AC001/EDC16_V20_AC001
13B-306
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
AC011
CONTINUED
Step 2:
In the event of rail overpressure: Check injector operation:
Run test 9 Poor injector operation.
Check that the rail pressure sensor is operating correctly:
Interpretation of fault DF007 Rail pressure sensor circuit.
Carry out the necessary repairs.
if these checks do not reveal any faults, and if the fault is still present, replace the rail pressure sensor.
in the event of rail underpressure:
Check that the rail pressure sensor is operating correctly:
Fault interpretation DF007 Rail pressure sensor circuit.
check the priming of the low-pressure diesel circuit.
check the conformity of the diesel filter connections,
check the condition of the filter (clogging and water saturation),
Check there are no air bubbles between the filter and the high pressure pump.
check the sealing of the high pressure and low pressure diesel circuit
(visual inspections, etc.): pump body, pressure release valve, pipes, rail and injector unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
check the injectors are working:
Run test 9 Poor injector operation.
Carry out the necessary repairs.
if these checks do not reveal any faults, and if the fault is still present, replace the rail pressure sensor.
13B-310
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
AC038
LOW-SPEED FAN ASSEMBLY RELAY
NOTESThere must be no present or stored faults.
Perform this fault finding procedure if a malfunction appears on the command menu
or after an engine cooling system or air conditioning fault.
Refer to the Wiring diagrams Technical Note for the vehicle to locate the fuses and
relays concerned.
If the low-speed fan assembly relay does not operate when command AC038 is run:
Check the low speed fan relay mounting and the connections of the engine management computer.
Repair if necessary.
If the fault is still present, check that the relay is actuated by the engine management computer as follows:
Disconnect the low-speed fan assembly relay, fit a 50 Ω < X < 100 Ω resistor on the relay mounting in place of
the coil, and connect a voltmeter as follows:
Positive terminal to the +12 V battery.
Negative terminal to connection 3JN of the low-speed fan assembly relay mounting.
Clear the fault and run command AC038
If the voltmeter indicates the battery voltage (three 2-second ON-OFF cycles), replace the relay.
If the voltmeter does not show the battery voltage (three 2 second ON-OFF cycles), contact the techline.
If the low speed fan assembly relay operates when command AC038, is run, but there is still a fan assembly
activation fault, use the wiring diagram to check the following:
– the conformity of the fan assembly maxi-fuse.
– the conformity of the low-speed fan unit relay,
– the continuity of connection 49L between components 597 and 321.
– the continuity of connection 49B between components 321 and 262.
– the conformity of the fan assembly and the continuity of connection MAS of component 262.
Carry out the necessary repairs.
EDC16_V18_AC038/EDC16_V1C_AC038/EDC16_V20_AC038
13B-311
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
AC039
HIGH-SPEED FAN ASSEMBLY RELAY
NOTESThere must be no present or stored faults.
Perform this fault finding procedure if a malfunction appears on the command menu
or after an engine cooling system or air conditioning fault.
Refer to the Wiring Diagrams Technical Note for the vehicle to locate the fuses and
relays concerned.
If the high-speed fan assembly relay does not operate when command AC039 is run:
Check the high-speed fan assembly relay mounting and the connections of the engine management computer.
Repair if necessary.
If the fault is still present, check that the relay is actuated by the engine management computer as follows:
Disconnect the high-speed fan assembly relay, fit a 50 Ω < X < 100 Ω resistor on its mounting in place of the
coil, and connect a voltmeter as follows:
Positive terminal to the +12 V battery.
Negative terminal to connection 3JP of the high-speed fan assembly relay mounting.
Clear the fault and run command AC039.
If the voltmeter indicates the battery voltage (three 2-second ON-OFF cycles), replace the relay.
If the voltmeter does not show the battery voltage (three 2 second ON-OFF cycles), contact the techline.
If the high-speed fan assembly relay is supplied by command AC039, but there remains a fault with the
triggering the fan assembly. Check using the wiring diagram:
– the conformity of the fan assembly maxi-fuse.
– + battery feed on connection BP71 of the high-speed fan assembly relay mounting,
– the conformity of the high-speed fan assembly relay,
– the continuity of connection 49B between components 597 and 262,
– the conformity of the fan assembly,
– the continuity of connection MAS of component 262.
Carry out the necessary repairs.
EDC16_V18_AC039/EDC16_V1C_AC039/EDC16_V20_AC039
13B-318
MR-372-J84-13B200$828.mif
V13
13B
DIESEL INJECTION
Fault finding – Fault Finding Chart
ALP 1 No dialogue with engine management computer
Try to establish dialogue with a computer on another vehicle to check that the diagnostic tool is not faulty.
Check the battery voltage and carry out the operations necessary to obtain the correct voltage
(9.5V
cause could be a faulty computer interfering on the multiplex network.
disconnect the engine management computer.
try to establish dialogue with another computer.
if the fault is still present, reconnect the computer and proceed by elimination by successively disconnecting all
the following computers (according to wiring diagram and equipment): air conditioning, airbag, abs and esp, uch,
instrument panel, central communication unit, proximity sensor.
try to establish a dialogue between each disconnection:
if, after a disconnection, you manage to establish dialogue, perform the fault finding procedure for the relevant
computer.
Carry out a fault finding procedure on the multiplex network using the diagnostic tool.
Check for the injection fuses on the protection and switching unit and/or in the engine fuse box and check their
condition.
Check the connection of the computer connectors and the condition of its connections.
Check the injection computer earths (quality, oxidation, tightness of earth bolts on the battery terminal).
Check that the supply to the computer is correct:
Earth on connections NT (Laguna II) or N (Scénic II and Mégane II) of component 120.
+ after ignition feed on connection AP29 (Laguna II) or AP15 (Scénic II and Mégane II) of component 120.
Check that the power supply to the diagnostic socket is correct:
– + before ignition feed on connection BP32 (Scénic II and Mégane II) or BCP4 (Laguna II) of component
225.
– + after ignition feed on connection AP43 (Scénic II and Mégane II) or AP10 (Laguna II) of component
225.
– Earth on connections MAN and NAM (Scénic II and Mégane II) or MA and NAP (Laguna II) of component
225.
If dialogue has still not been established after these checks, contact the techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP1/EDC16_V58_ALP1/EDC16_V5C_ALP1/EDC16_V18_ALP1/EDC16_V1C_ALP1/EDC16_V20_ALP1 EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
MR-372-J84-13B200$828.mif
13B-319
MR-372-J84-13B200$828.mif
V13
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 2 Starting difficult (or impossible)
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Is it difficult or impossible to start the engine?
PART A:
Check the engine earths.
Ensure that the engine speed reaches 250 rpm with the starter motor, as displayed on the parameter screen (PR055
Engine speed).
If the engine speed is less than 250 rpm, refer to Technical Note 6014A, Checking the charging circuit.
If the engine speed shown on CLIP is zero and the engine is running, check the resistance of the engine speed
sensor between connections 3BG and 3BL of component 149:
Replace the sensor if its resistance is not 510 Ω < X < 850 Ω at 20°C
Check the continuity of the following connections:
– connection codes 3BG and 3BL between components 120 and 149.
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting, the gap (if necessary refer to the information in the workshop repair manual for the vehicle) and
the condition of the sensor (overheating).
Replace if necessary.
Check the synchronisation of the camshaft sensors and the engine speed sensors with the display of ET238
Synchronisation.
If synchronisation is not active, refer to the checks described in DF195 Camshaft/engine speed consistency.
check the fuel circuit sealing.
If the fault is still present, see DF053 Rail pressure regulation function 2.DEF, step 4.
Check that the heater plugs are actuated using the AC001 Preheating unit command.
Check the sealing and condition of the inlet circuit: run Test 4 Turbocharged air inlet circuit check and follow the
associated fault finding procedure.
Check that there are no foreign bodies on the flowmeter grille: run Test 5 Air flowmeter and follow the associated
fault finding procedure.
Check the position of the exhaust gas recirculation valve.
Check that the exhaust is not blocked: run Test 1 Exhaust pipe check and follow the associated fault finding
procedure.
Check the consistency of the signal from the engine coolant temperature sensor.
Check the operation of the pressure regulator (see AC011 Rail pressure regulator).
Check the operation of the injectors (excessive return leak, clogging, seizing): run Test 9 Poor injector operation.
Check the engine timing (and the position of the high pressure pump sprocket).
Check the balance of the compressions, according to the power consumption during the starting phase
(Compression test menu on the CLIP Technic tool or using a compression gauge)
after the operation, clear the faults caused by disconnecting the regulator and the heater plugs.
End of part AImpossible
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP2/EDC16_V58_ALP2/EDC16_V5C_ALP2/EDC16_V18_ALP2/EDC16_V1C_ALP2/EDC16_V20_ALP2
13B-321
MR-372-J84-13B200$828.mif
V13
DIESEL INJECTION
Fault finding – Fault Finding Chart
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
ALP 3 Injection noise
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
If the injection noise occurs after starting from cold:
Check the low pressure diesel circuit priming.
Check the fuel heater supply.
Check the operation of the preheating system.
Check that fuel and engine temperatures are consistent.
If the injection noise occurs at idle speed:
Check the condition of the injector connector and pressure regulator terminals.
Check the conformity of the air flow signal, refer to the interpretation of PR132 Air flow or run Test 4
Turbocharged air inlet circuit check.
If the complaint is still present, perform fault finding on the injectors: run Test 9 Poor injector operation.
does the injection noise occur at all engine speeds?
Run fault finding on the injectors: run Test 9 Poor injector operation.
Check the condition of the injector connector and pressure regulator terminals.
Check the conformity of the fuel used by running Test 11 Diesel fuel conformity check.
If the diesel fuel is not correct: Replace the diesel fuel.
Change the diesel filter.
Bleed the low and high pressure diesel circuit.
Check the conformity of the air flow signal, use the interpretation of PR132 Air flow.
If the customer complaint is still present:
Run command AC011 Rail pressure regulator,
check the following parameters:
– the conformity of the fuel pressure between PR008 Rail pressure setpoint and PR038 Rail pressure,
– the conformity of the pump fuel flow between PR157 Fuel flow setpoint and PR017 Fuel flow. If the fault is
still present, contact the techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP3/EDC16_V58_ALP3/EDC16_V5C_ALP3/EDC16_V18_ALP3/EDC16_V1C_ALP3/EDC16_V20_ALP3
13B-322
MR-372-J84-13B200$828.mif
V13
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 4 Poor performance
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT
In the event of the engine overheating above 119°C, the computer deliberately limits the fuel flow (warning light is
illuminated when temperature exceeds 115 ° C).
Please observe the cleanliness guidelines and safety advice.
is the engine running on all
cylinders?
NO
Check:
– Check the conformity of the fuel used by running Test 11 Diesel fuel conformity check.
If the diesel fuel is not correct:Replace the diesel fuel.
Change the diesel filter.
Bleed the low and high pressure diesel circuit.
– The conformity of the assembly of the injectors (presence and conformity of the sealing washer).
Checking procedure:
– Take a straightedge approximately 40 cm long and place it on the 4 injectors. The straightedge should rest on
the 4 injectors.
– If 1 injector protrudes, remove the injector and check that the washer is correct.
– If one injector does not touch the straightedge (clearance of more than 1 mm), remove the injector and check
for the presence of the washer.
– Clean the injector well and the injector, refit the injector with its correct sealing washer.
– The sealing and condition of the inlet circuit, run Test 4 Turbocharged air inlet circuit check.
– The condition of the air flowmeter, run Test 5 Air flowmeter.
Check the turbocharger:
–Run Test 2 Air line at the turbocharger.
–Run Test 6 Turbocharger control solenoid valve check.
–Run Test 7 Turbocharger.
check that the turbocharging pressure follows the increase in engine speed and that the loop difference with the
turbocharging pressure is low.
Otherwise, replace the turbocharger.
YES
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP4/EDC16_V58_ALP4/EDC16_V5C_ALP4/EDC16_V18_ALP4/EDC16_V1C_ALP4/EDC16_V20_ALP4