13B-48
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF025
PRESENT
OR
STOREDPRE-POSTHEATING UNIT DIAGNOSTIC LINE
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after several attempts to start the engine, or following
actuator command AC001 Preheating unit.
Special notes:
It is difficult or even impossible to start the engine when cold.
Use bornier Elé. 1681 for all operations on the injection computer connectors.
Check the pre-postheating unit connections.
Check the connections on all the heater plugs.
Repair if necessary.
Check the resistance of the heater plugs:
Replace any plug whose resistance is not below 2Ω at + 20°C.
Check the continuity and absence of interference resistance of the following connections:
– Preheating unit track 1 Heater plug of cylinder 3
– Preheating unit track 2 Heater plug of cylinder 4
– Preheating unit track 6Heater plug of cylinder 1
– Preheating unit track 7 Heater plug of cylinder 2
Check for the presence of +12V battery on track 3 of the preheating relay (via maxi fuse).
Check the engine earthing.
If the fault is still present,
Check the injection computer connections.
Check for continuity and the absence of interference resistance on the following connection:
Injection computer, grey 32-track connector C, track A4 Track 9 preheating unit connector
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF025/EDC16_V48_DF025/EDC16_V4C_DF025
DIESEL INJECTION
Fault finding - Interpretation of faults13B
13B-51V10 MR-372-J84-13B150$282.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF038
CONTINUED
10.DEF
NOTESIf there are a number of faults, deal with the other system
faults first.
NODisplay the stored context for fault DF038.
PR142 Computer fault = 10YES
Contact the Techline
NOParameters of main screen PR071 Computer
supply voltage > 10 V.YES
NOContexts stored for DF038
PR071 Computer supply voltage > 10 V.
YES
– Check the condition of the wiring harness
between the computer and the battery, carry
out the necessary repairs.
– Start the vehicle.
– Clear the stored faults.
– Check the faults:
– If DF038 is absent, end of fault finding.
– If DF038 is present, contact the Techline.
– Check the charge circuit and carry out the
necessary repairs:
– Check the condition of the battery terminals,
– Carry out fault finding on the alternator.
Recharge or replace the battery.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-59
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF046
PRESENT
OR
STOREDBATTERY VOLTAGE
1.DEF : excess voltage
2.DEF : undervoltage
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present following a road test or after attempting to start the engine.
Special notes:
Computer operating voltage: 9 V < operating voltage < 16 V.
If the battery voltage is too low this may cause the level 1 fault warning light to
come on.
It is then not possible to start the engine.
Use bornier Ele. 1681 for all operations on the injection computer connectors.
1.DEF
NOTESNone.
Check the charge circuits: – battery status,
– alternator status (complete fault finding procedure).
Carry out the necessary repairs.
2.DEF
NOTES(Use the Wiring Diagrams Technical Note for the vehicle).
With the ignition off, measure the voltage across the battery terminals.
If the voltage is less than 11.5 V, test the battery.
If the battery is faulty, replace the battery then test the charge circuit.
With the ignition on and the with the starter motor turning, measure the voltage between the battery terminals
If the voltage drops below 9.6 V, check the tightness and condition of the battery terminals.
Repair if necessary.
If the terminals are in good condition, test the battery.
If they are faulty, replace the battery.
If the starter is cranking the engine correctly, but the fault is still present,
–Check the continuity and absence of interference resistance of the following connections:
+ 12 V timed by UPC Track M2 connector B of the engine management computer
+ 12 V timed by UPC Track G1 connector A of the engine management computer
Battery earth Tracks G4, H4, H1 of connectorA of the injection computer
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF046/EDC16_V48_DF046/EDC16_V4C_DF046
13B-60
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF047
PRESENT
OR
STOREDCOMPUTER SUPPLY VOLTAGE
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after several starting attempts, or with the engine running.
Special notes:
Computer operating voltage: 9 V < operating voltage < 16 V.
If the battery voltage is too low this may cause the level 1 fault warning light to
come on.
It is then not possible to start the engine.
Use bornier Elé. 1681 for all operations on the injection computer connectors.
Check for continuity and the absence of interference resistance on the following connection:
Injection computer connector A, black 32-track track D1 Track 1 black connector of the UPC
Repair if necessary.
Check the condition of the FD5 fuse on the UPC (poor contact, or oxidation on the relay mounting clips).
Repair if necessary.
If the fault does not recur, start the engine and wait 1 min.
Carry out a road test and check the system faults.
If there are no faults, fault finding is complete.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
EDC16_V44_DF047/EDC16_V48_DF047/EDC16_V4C_DF047
13B-64
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF050
CONTINUED
2.DEF
NOTESNone.
Check the brake pedal switch connections.
Check the condition and adjustment of the brake pedal switch.
Repair if necessary.
Check the conformity of the brake switch:
Brake pedal released: continuity between tracks 3 and 4
infinite resistance across tracks 1 and 2
Brake pedal depressed: infinite resistance between tracks 3 and 4
continuity between tracks 1 and 2.
Replace the switch if necessary.
Check the condition of the 1H 15A fuse on the passenger compartment fuse and relay board.
Replace the fuse if necessary.
Check the following switch supplies:
+ 12 V after ignition Track 2 of the brake pedal switch connector
+ 12 V battery Track 4 of the brake pedal switch connector (via the UCH)
Replace the switch if necessary.
Check the continuity and insulation of the following connection:
Injection computer black 32-track connector A, track E4 Track 3 brake pedal switch
connector
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-86
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF097
CONTINUED
With the ignition on and the camshaft sensor connected:
Use a voltmeter to measure the voltage between tracks 1 and 3 of the camshaft sensor:
The voltage displayed should be equal to the battery voltage 0.08 V)
if the voltage is outside permitted tolerance values, take the measurement again with the camshaft sensor
disconnected.
If the voltage is still outside the permitted tolerance values with the sensor disconnected, check the continuity and
absence of interference resistance on the following connection:
Camshaft sensor, track 3 Track 2, PPM1 UPC black connector
If the voltage displayed is correct with the sensor disconnected, replace the camshaft sensor.
If the fault is still present, check the timing adjustment.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
13B-93
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF119
STORED
CAMSHAFT SENSOR SIGNAL
1.DEF : intermittent absence of signal
2.DEF : intermittent inconsistency of signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared stored following a road test or after attempting to start the engine
several times.
Special notes:
Use bornier Ele. 1681 for all operations on the injection computer connectors.
Check the camshaft sensor connections.
Check the injection computer connections.
Check that the camshaft sensor is correctly positioned and mounted.
Also check the general condition, (damaged housing, heating up, etc.)
Carry out the necessary repairs.
Check the camshaft sensor resistance between tracks 2 and 3.
If the resistance is not 10250Ω ± 500 at 20°C, replace the sensor.
Check the continuity and absence of interference resistance of the following connections:
Injection computer brown 48-track connector B, track D1 Track 2 Camshaft sensor.
Injection computer brown 48-track connector B, track A1 Track 1 Camshaft sensor.
With the ignition on and the camshaft sensor connected:
Use a voltmeter to measure the voltage between tracks 1 and 3 of the camshaft sensor:
(This voltage should be equal to the battery voltage ± 0.08 V)
– If the voltage is outside permitted tolerance values, take the measurement again with the camshaft sensor
disconnected,
– If the voltage is still outside the permitted tolerance values with the sensor disconnected, check the continuity
and absence of interference resistance on the following connection:
Camshaft sensor, track 3 Track 2, PPM1 UPC connector
– If the voltage displayed is correct with the sensor disconnected, replace the camshaft sensor.
If the fault is still present, check the timing adjustment.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V44_DF119/EDC16_V48_DF119/EDC16_V4C_DF119
13B-101
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF272
CONTINUED 2
1.DEF
NOTESNone.
Check the EGR valve connections.
Check the injection computer connections.
Repair if necessary.
Check the resistance of the EGR solenoid valve between tracks 1 and 5.
If the resistance is not approximately 8 Ω ±0.5 at 20°C, replace the EGR valve.
Check for continuity, insulation and the absence of interference resistance on the following connections:
Injection computer brown 48-track connector B, track L2 Track 5 of the EGR valve
UPC PPM1 black connector track 1 Track 1 of the EGR valve
Check for + 12 V after relay (UPC) on track 1 of the EGR valve.
Repair if necessary.
If the fault persists, check that the computer output stage is working correctly:
– Run actuator command AC002 EGR solenoid valve.
– If there is no perceptible movement of the valve, ensure that the computer output is functioning:
– Leave the EGR valve connected.
– Connect a "wire clip" to the violet wire between the valve and the injection computer (connection
between track 6 of the valve and track J2 of the injection computer connector B).
– Connect the positive terminal of the voltmeter to the wire clip.
– Connect the negative terminal of the voltmeter to the battery earth.
– Run command AC002 EGR solenoid valve.
– The voltage should vary over 10 cycles between 1.05 V and 3.5 V.
– If the voltage varies between these values, replace the EGR valve.
– If the voltage does not vary or varies between incorrect values, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.