2011 NISSAN TIIDA RON 91

TRANSAXLE ASSEMBLYMT-17
< SERVICE INFORMATION > [RS5F91R]
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TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000005929672
Removal and InstallationINFOID:0000000005929673
CAUTION:
If transaxle assembly is removed from the vehicle , always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original pos ition to remove transaxle assembly. Du st on clutch disc sliding parts
may damage seal of CSC and may cau se clutch fluid leakage. Refer to CL-13, "
Removal and Installa-
tion".
REMOVAL
1. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-13, "Removal and Installation".
CAUTION:
Do not depress clutch pedal during removal procedure.
2. Remove the engine and transaxle as an assembly from the vehicle. Refer t\
o EM-82, "
Removal and Instal-
lation".
3. Remove the transaxle to engine and engine to transaxle bolts.
4. Separate the transaxle assembly from the engine.
INSTALLATION
Installation is in the reverse order of removal.
1. LH engine mount bracket (transaxle side) 2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod Front
: Refer to installation.
PCIB1514E
Revision: May 2010
2011 Versa

MT-20
< SERVICE INFORMATION >[RS5F91R]
TRANSAXLE ASSEMBLY
1. Input shaft front bearing 2. Input shaft
3. Snap ring
4. Input shaft rear bearing 5. Adapter plate 6. Bushing
7. 5th input gear 8. 5th-reverse baulk ring 9. Synchronizer lever
10. 5th-reverse synchronizer hub 11. 5th-reverse coupling sleeve 12. Retaining pin
13. Reverse gear assembly Replace parts as a set
JPDIC0480GB
JPDIC0531GB
Revision: May 2010 2011 Versa

TRANSAXLE ASSEMBLYMT-21
< SERVICE INFORMATION > [RS5F91R]
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Shift Control Component
Final Drive Component
1. Mainshaft front bearing 2. Mainshaft
3. 1st main gear
4. 1st inner baulk ring 5. 1st synchronizer cone 6. 1st outer baulk ring
7. 1st-2nd synchronizer hub 8. 1st-2nd coupling sleeve 9. Spring
10. Insert key 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. Snap ring 15. Thrust washer
16. 2nd main gear 17. 3rd main gear 18. 3rd baulk ring
19. 3rd-4th synchronizer hub 20. 3rd-4th coupling sleeve 21. 4th baulk ring
22. 4th main gear 23. Spacer 24. Mainshaft rear bearing
25. 5th main gear Replace parts as a set
1. Retaining pin2. 1st-2nd shift fork 3. Bushing
4. 1st-2nd fork rod 5. Lock pin 6. 5th-reverse fork rod
7. 5th-reverse shift fork 8. Check ball 9. 3rd-4th shift fork
10. 3rd-4th fork rod 11. Control shaft 12. O-ring
13. Selector 14. Check ball plug 15. Bushing
16. Spring 17. Gear catch Replace parts as a set
JPDIC0485GB
Revision: May 2010 2011 Versa

TRANSAXLE ASSEMBLYMT-23
< SERVICE INFORMATION > [RS5F91R]
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5. Remove 5th-reverse shift fork (1) and 5th-reverse coupling sleeve according to the following procedures.
a. Remove retaining pin from 5th-reverse shift fork using a suitable tool (A).
b. Press 5th-reverse shift fork, shift to 5th, and then engage it with 3rd gear.
c. Remove bolt (B).
d. Remove nut (C) and washer. CAUTION:
Never use an impact wrench for removal, or otherwise each
gear may be damaged.
e. Remove 5th-reverse shift fork and 5th-reverse coupling sleeve from 5th-reverse synchronizer hub.
6. Remove 5th-reverse synchronizer hub from input shaft using a suitable tool.
CAUTION:
Set claw of the puller to the wider side of the hub when set-
ting the puller in 5th-reverse synchronizer hub.
7. Remove synchronizer levers, 5th-reverse baulk ring, 5th input
gear, bushing, and adapter plate from input shaft.
8. Remove 5th main gear from mainshaft using the pullers.
9. Remove position switch from transaxle case.
JPDIC0532ZZ
PCIB1526E
Tool number A: KV32300QAC ( — )
B: KV32300QAD ( — )
PCIB1527E
PCIB1627E
Revision: May 2010 2011 Versa

TRANSAXLE ASSEMBLYMT-25
< SERVICE INFORMATION > [RS5F91R]
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18. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly (2) from clutch housing at the same time.
19. Remove retaining pin from 1st-2nd shift fork using a suitable tool.
20. Remove 1st-2nd shift fork from 1st-2nd shift fork rod.
21. Remove retaining pin from reverse gear assembly using a suit- able tool.
22. Remove reverse gear assembly from clutch housing.
23. Remove final drive assembly (1) from clutch housing.
24. Remove plug from the clutch housing (with ABS models).
25. Remove the vehicle speed sensor (without ABS models).
26. Remove pinion shaft and pinion gear from clutch housing.
27. Remove magnet and dowel pins (2) from clutch housing.
28. Remove input shaft front bearing from clutch housing using a suitable tool.
29. Cut oil channel tube at the root.
30. Remove mainshaft front bearing and oil channel from clutch housing using Tool (A).
PCIB1532E
MCIB0033E
PCIB1533E
MCIB0044E
Tool number A: KV111011S0 ( — )
PCIB1536E
Revision: May 2010 2011 Versa

MT-30
< SERVICE INFORMATION >[RS5F91R]
TRANSAXLE ASSEMBLY
16. Install mainshaft front bearing so that it becomes even to clutch
housing surface using Tool (A).
17. Install input shaft front bearing so that it becomes even to clutch
housing surface using Tool (A).
18. Install pinion gear and pinion shaft to clutch housing.
19. Install plug to clutch housing (with ABS models).
20. Install vehicle speed sensor to clutch housing (without ABS models). NOTE:
Apply specific M/T fluid to the vehicle speed sensor O-ring prior to installation.
21. Install final drive assembly (1) to clutch housing.
22. Install dowel pins (2) and magnet to clutch housing.
23. Install reverse gear assembly to clutch housing, and then install retaining pin to clutch housing using a suitable tool.
CAUTION:
Never reuse retaining pin.
24. Install 1st-2nd shift fork to 1st-2nd fork rod, and then install retaining pin to 1st-2nd shift fork.
CAUTION:
• Never reuse retaining pin.
• Replace 1st-2nd fork rod and 1st-2nd shift fork as a set.Tool number A: ST33400001 (J-26082)
PCIB1544E
Tool number A: KV40100900 ( — )
PCIB1545E
PCIB1533E
MCIB0033E
Revision: May 2010
2011 Versa

TRANSAXLE ASSEMBLYMT-31
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25. Set 1st-2nd fork rod assembly (1) onto mainshaft assembly (2), and then install them to clutch housing.
26. Install lock pins ( ) to clutch housing.
27. Install 3rd-4th shift fork to 3rd-4th fork rod, and then install retaining pin to 3rd-4th shift fork.
CAUTION:
• Never reuse retaining pin.
• Replace 3rd-4th fork rod and 3rd-4th shift fork as a set.
28. Install 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2), and input shaft assembly (3) to clutch housing according to the
following procedures.
a. Pull 1st-2nd fork rod (4) up, and then maintain the neutral posi- tion.
b. Set 3rd-4th fork rod assembly onto 3rd-4th coupling sleeve, and then install them together with input shaft assembly to clutch
housing.
CAUTION:
• Set lock pin (3rd-4th fork rod side) onto 1st-2nd fork rod
groove and then install 3rd-4th fork rod assembly.
• Be careful with the orientat ion of 3rd-4th coupling sleeve.
- A: 4th main gear side
- B: 3rd main gear side
• Install 3rd input gear of in put shaft assembly so that it is
set under reverse main gear of 3rd-4th coupling sleeve.
• Replace 3rd-4th coupling sl eeve and 3rd-4th synchronizer
hub as a set.
c. Install springs and insert keys to 3rd-4th synchronizer hub.
d. Apply gear oil to 4th baulk ring.
e. Install 4th baulk ring.
PCIB1532E
JPDIC0534ZZ
PCIB1628E
PCIB1551E
MCIB0061E
Revision: May 2010 2011 Versa

TRANSAXLE ASSEMBLYMT-33
< SERVICE INFORMATION > [RS5F91R]
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34. Install transaxle case to clutch hous ing. If it is difficult to install,
slightly rotate control shaft shift lever counterclockwise, and then
install.
•1: Selector
• 2: Shift fork
CAUTION:
• Never disrupt liquid gasket bead with transaxle case or
other objects during installation.
• Be careful to align the lever of 5th-reverse fork rod with
reverse gear assembly groove.
35. Rotate input shaft so that bearing and shaft fit each other, and then tighten transaxle bolts ( ) to the specified torque. Refer to
MT-17, "
Exploded View".
36. Apply recommended sealant to the position switch thread and check ball plug thread. tighten them to tran- saxle case to specified torque.
•Use Genuine Silicon RTV or an equivalent. Refer to GI-42, "
Recommended Chemical Product and
Sealant".
CAUTION:
Never allow old liquid gasket, moisture, oil, or foreign matter to remain on thread.
37. Apply gear oil to mainshaft spline.
38. Install 5th main gear (1) to mainshaft using a suitable bolt (A) [M10 x 1.0] and a suitable nut (B).
39. Install adapter plate (1), bushing (2), and 5th input gear (3) to input shaft.
CAUTION:
Be careful with the orientation of adapter plate.
• : Transaxle case side
40. Install 5th-reverse synchronizer hub, 5th-reverse c oupling sleeve, and 5th-reverse shift fork according to
the following procedures.
a. Apply gear oil to 5th-reverse baulk ring.
PCIB1553E
JPDIC0610ZZ
PCIB1554E
PCIB1555E
Revision: May 2010 2011 Versa